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Removing the Outer CV Joint on a daihatsu charade 94 model

Have removed the drive shaft from the vehicle and I have replaced the 2 inner rubber boots but cant remove the outer CV joint to put the new rubber boot on

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Posted on Jan 02, 2017

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SOURCE: when replacing a outer C.V joint boot , do you

you can replace just the outter but you may want to replace the whole axle alot easier

Posted on Jan 17, 2010

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1 Answer

.I have removed the end of drive shaft out of the hub[rhs] ,other end of shaft is still attached.will the cv joint come off the end of the shaft so i can fit the new boot?


Which vehicle are you working on?

Some of these CV-joints are designed with an outside circlip. An example of such a setup would be on an Opel/Vauxhall. On cars like these with an outside circlip it is possible, after cleaning the grease to actually see the circlip and with a good quality circlip pliers, it is possible to expand the circlip sufficiently to remove the outer CV- joint with a sharp tap while keeping circlip expanded all whilst the CV- joint is still attached to the vehicle on the inner side.

On other designed CV- joints the circlip sits on the inside of the CV joint. In other words you cannot see the circlip at all. If it is such a design then the compete CV- joint unfortunately has to be removed.

Why it has to be removed if it an inside designed circlip?

Well in most cases it requires a rather sharp tap of a rubberized hammer on the outer CV to remove it from the drive shaft. This is not possible whilst the CV-joint is attached as damage to inner CV flange is very likely.

Apr 22, 2015 | Cars & Trucks

1 Answer

Cv boot failure


The best thing to do is completely remove the front drive shaft (assuming you are talking about the front CV boots).
1) Jack up the front end of the vehicle.2) Remove front wheel(s), track rod ends and slacken [don't remove completely just yet] the centre hub nut and remove split pin.3) With the gear in neutral, and using an appropriately sized round punch and hammer, punch out the location pin from the drive shaft where the drive shaft meets the gearbox output shafts.4) With the assistance of a flat screwdriver, lever and pull the drive shafts off the gearbox output shafts and let them drop down. 5) Using a rubber mallet, hammer the drive shaft through the front hub. You kept the nut on the end of the shaft initially so as to prevent damage to the drive shaft threads during hammering. This nut will have to be backed off and eventually removed as the shaft slides through and out of the hub unit.
With the entire shaft removed from the vehicle:
1) Cut off or slacken and remove any rubber boot retaining clips.2) slide the rubber boot(s) towards the centre of the shaft.3) Remove the inner joint first by using a small, flat screwdriver to flick out the retaining wire from the inner lip of the joint. (Keep this wire)4) Slide off inner joint cup and clean.
5) Locate the spring clip from the inner end of the shaft and carefully remove without over-stretching. if you have no replacement.
6) Slide off inner C.V. joint, and clean.
7) Remove damaged boot(s), clean all components, re-grease with LM grease and replace.
8) Reinstallation is the opposite of removal steps.


Note: Take care when re-installing drive shaft to gearbox output shaft. This will usually only align to a single position. Before tapping retaining pin back into place, visually inspect alignment of the shaft's holes. You can use your round punch to help align the holes before re-installation of the retaining pin.


Tip: With the removal of the front drive shafts, it may be a good opportunity to also replace front gearbox output oil seals and front wheel bearing-drive shaft dust seals. These are fairly inexpensive and may prolong the life of components as well as reduce the need for repetitive removal of parts.

Nov 03, 2012 | 2003 Subaru Baja

1 Answer

Cv joints


Hi Thomas, I have not changed CV's on your type of vehicle, but can give you the path to follow. Here we go; Always work with someone to assist you. pepare four plastic bags for use later. With both front wheels on the ground remove any wheel covers fitted. In the center of the wheel you will see the shafts of the CV's. These are held in position with large nuts, either locked with a tab or sometimes with a locking washer and split pin. Unlock whichever system is used and loosen the nuts on the shafts. Loosen the wheel nuts, jack up the vehicle and place chassis stands to support the vehicle and the lower it onto the stands. Remove the wheels and remove the center nuts from the CV joints. If the vehicle is fitted with McPherson struts, loosen the two through bolts and nuts, or if fitted with wishbone suspension loosen and remove the bolts securing the the upper ball joints. Swing the stub axle outward and downwards so that there is enough room to remove the CV shafts from from the hubs. Put on a pair of goggles and then climb under the vehicle and release the boots or retaining bolts holding the shaft into the spyder or inner CV joint. Once removed pull the half shaft out of the housings keeping everything as clean as possible and wrap in a plastic bag.. (There will be high impact grease inside both the inner and outer joints, This may have been thrown out in the event that the rubber boots are broken) If you are replacing the entire half shafts, carefully observe the way in which the inner joint is fitted. If there are no bolts, studs or nuts holding a flange onto the gear box differential housing, the inner joints will be held in place by spring loaded clips fitted around the ends of the inner shafts. If your vehicle uses that type of fitting the shafts will be levered out. It will be important to use a catchment tray to collect any transmission oil which leaks out. Cover the joint with one of the plastic bags. If you are fitting only the outer CV's, the defective units are knocked off the shafts with a heavy copper mallet (The shafts also have locking cur clips holding the shafts in place. Sometimes the inner basket of the CV bearing housing will need to be cut or broken out, so the the joint can be removed. Please both you and your friend use safety goggles during this procedure. Once removed, fit the new joint. If you are replacing the entire assembly and if they are the type using clips, use a thick piece of wood and hold the shaft as straight as possible then ask your pal to knock the shaft into the housing. The rest of the job is the opposite to removal. When fitting the outer CV shaft nut follow the correct tightening torque setting, as these usually hold the front wheel bearings at the correct settings and tightness. Regards John

Feb 14, 2012 | 2006 Chrysler Pacifica

2 Answers

Cv joint but the plastic thang that go around it


One would have to remove the half shaft to service the cv joint properly.

CV-Joints Overhaul Check the CV-boot for wear tccs7030.jpg

Removing the outer band from the CV-boot tccs7031.jpg

Removing the inner band from the CV-boot tccs7032.jpg

Removing the CV-boot from the joint housing tccs7033.jpg

Clean the CV-joint housing prior to removing boot tccs7034.jpg

Removing the CV-joint housing assembly tccs7035.jpg

Removing the CV-joint tccs7036.jpg

Inspecting the CV-joint housing tccs7037.jpg

Removing the CV-joint outer snapring tccs7038.jpg

Checking the CV-joint snapring for wear tccs7039.jpg

CV-joint snapring (typical) tccs7040.jpg

Removing the CV-joint assembly tccs7041.jpg

Removing the CV-joint inner snapring tccs7042.jpg

Installing the CV-joint assembly (typical) tccs7043.jpg

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Oct 08, 2010 | 2004 Oldsmobile Alero

1 Answer

I've got a 1999 2500 Chevy Silverado , that I need to change a cv boot on , can u assist me.?


CV-Joints
Overhaul
These vehicles use several different types of joints. Engine size, transaxle
type, whether the joint is an inboard or outboard joint, even which side of the
vehicle is being serviced could make a difference in joint type. Be sure to
properly identify the joint before attempting joint or boot replacement. Look
for identification numbers at the large end of the boots and/or on the end of
the metal retainer bands.

The 3 types of joints used are the Birfield Joint, (B.J.), the Tripod Joint
(T.J.) and the Double Offset Joint (D.O.J.).

NOTE: Do not disassemble a Birfield joint. Service with a new joint or
clean and repack using a new boot kit.

The distance between the large and small boot bands is important and should
be checked prior to and after boot service. This is so the boot will not be
installed either too loose or too tight, which could cause early wear and
cracking, allowing the grease to get out and water and dirt in, leading to early
joint failure.

NOTE: The driveshaft joints use special grease; do not add any grease
other than that supplied with the kit.

Double Offset Joint
To Remove:

NOTE: The Double Offset Joint (D.O.J.) is bigger than other joints
and, in these applications, is normally used as an inboard joint.


  1. Remove the halfshaft from the vehicle.
  2. Side cutter pliers can be used to cut the metal retaining bands. Remove the
    boot from the joint outer race.
  3. Locate and remove the large circlip at the base of the joint. Remove the
    outer race (the body of the joint).
  4. Remove the small snap ring and take off the inner race, cage and balls as an
    assembly. Clean the inner race, cage and balls without disassembling.
  5. If the boot is to be reused, wipe the grease from the splines and wrap the
    splines in vinyl tape before sliding the boot from the shaft.
  6. Remove the inner (D.O.J.) boot from the shaft. If the outer (B.J.) boot is
    to be replaced, remove the boot retainer rings and slide the boot down and off
    of the shaft at this time.

To Install:

NOTE: Be sure to tape the shaft splines before installing the boots.
Fill the inside of the boot with the specified grease. Often the grease supplied
in the replacement parts kit is meant to be divided in half, with half being
used to lubricate the joint and half being used inside the boot.


  1. Install the cage onto the halfshaft so the small diameter side of the cage
    is installed first. With a brass drift pin, tap lightly and evenly around the
    inner race to install the race until it comes into contact with the rib of the
    shaft. Apply the specified grease to the inner race and cage and fit them
    together. Insert the balls into the cage.
  2. Install the outer race (the body of the joint) after filling with the
    specified grease. The outer race should be filled with this grease.
  3. Tighten the boot bands securely. Make sure the distance between the boot
    bands is correct.
  4. Install the halfshaft to the vehicle.

Except Double Offset Joint
To Remove:


  1. Disconnect the negative battery cable. Remove the halfshaft.
  2. Use side cutter pliers to remove the metal retaining bands from the boot(s)
    that will be removed. Slide the boot from the T.J. case.
  3. Remove the snap ring and the tripod joint spider assembly from the
    halfshaft. Do not disassemble the spider and use care in handling.
  4. If the boot is be reused, wrap vinyl tape around the spline part of the
    shaft so the boot(s) will not be damaged when removed. Remove the dynamic
    damper, if used, and the boots from the shaft.

To Install:


  1. Double check that the correct replacement parts are being installed. Wrap
    vinyl tape around the splines to protect the boot and install the boots and
    damper, if used, in the correct order.
  2. Install the joint spider assembly to the shaft and install the snap ring.
  3. Fill the inside of the boot with the specified grease. Often the grease
    supplied in the replacement parts kit is meant to be divided in half, with half
    being used to lubricate the joint and half being used inside the boot. Keep
    grease off the rubber part of the dynamic damper (if used).
  4. Secure the boot bands with the halfshaft in a horizontal position. Make sure
    distance between boot bands is correct.
  5. Install the halfshaft to the vehicle and reconnect the negative battery
    cable.






Check the CV-boot for wear
tccs7030.jpg








Removing the outer band from the CV-boot
tccs7031.jpg








Removing the inner band from the CV-boot
tccs7032.jpg








Removing the CV-boot from the joint housing
tccs7033.jpg








Clean the CV-joint housing prior to removing boot
tccs7034.jpg








Removing the CV-joint housing assembly
tccs7035.jpg








Removing the CV-joint
tccs7036.jpg








Inspecting the CV-joint housing
tccs7037.jpg








Removing the CV-joint outer snap ring
tccs7038.jpg








Checking the CV-joint snap ring for wear
tccs7039.jpg








CV-joint snap ring (typical)
tccs7040.jpg








Removing the CV-joint assembly
tccs7041.jpg








Removing the CV-joint inner snap ring
tccs7042.jpg








Installing the CV-joint assembly (typical)
tccs7043.jpg




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Oct 07, 2010 | 2002 Chevrolet Silverado 2500HD

1 Answer

How to split an outer cv joint


Remove the CV boot first.
Depending on the year model of your car it will have a circlip(early models) on the shaft where the shaft enters the inner race of the CV joint. It will have to be opened with circlip pliers before the outer joint will come off. The circlip cannot be removed, you have to open the circlip with one hand using the circlip pliers, pull/hammer the joint with the other hand while somehow holding the shaft still as well. (A bench vise is a great help)
If it has no circlip a good whack with a rubber hammer will remove it. Refrain from hammering metal on metal. Use a piece of wood if no rubber hammer is available.
Look at this link for more info on disassembly/reassembly of the joint : http://www.fixya.com/cars/t5471871-need_some_help

Repair of the joint is not always succesful and replacement is the better option.

Aug 23, 2010 | Volkswagen Camper Cars & Trucks

1 Answer

89 chev s10 how to replace front axles


prev.gif next.gif Halfshafts (Drive Axle) REMOVAL & INSTALLATION Fig. 1: A torn CV-boot requires removal of the driveshaft for overhaul 85387081.jpg
Fig. 2: On most vehicles. the caliper should be removed and supported out of the way 85387082.jpg
Fig. 3: Also on most vehicles, the tie rod end should be separated from the steering knuckle 85387083.jpg
Fig. 4: Once the lower shock fasteners are removed it may be compressed and wired up out of the way 85387084.jpg
Fig. 5: Loosen and remove the flange bolts 85387085.jpg
Fig. 6: Remove the cotter pin and retainer so the axle nut may be loosened 85387086.jpg
Fig. 7: A prybar may be used across to of the lug nuts in order to keep the hub from turning while loosening the nut 85387087.jpg
Fig. 8: Use a suitable axle shaft removal tool to drive the shaft from the hub 85387088.jpg
Fig. 9: If a driver tool is not available, thread the nut just flush with the shaft end and tab gently with a rubber or brass mallet 85387089.jpg
Fig. 10: During assembly, hold the hub from turning and torque the axle nut to specification 85387090.jpg
FRONT DRIVE AXLE Identification The front axle assembly used on most 4wd models covered by this manual utilizes a central disconnect type front axle/transfer case system which allows shifting in and out of 4wd when the vehicle is moving under most driving conditions. The axle has an aluminum carrier which includes a vacuum activated center lock feature. The axle on the MFI-Turbo is designed for full-time four wheel drive and therefore is not equipped with a disengagement feature. With this one exception, the MFI-Turbo and standard 4wd front axle assemblies are very similar. The drive axles employ completely flexible assemblies which consist of inner and outer constant velocity (CV) joints connected by an axle shaft. The inner CV joint is a "tri-pot'' design, which is completely flexible and can move in and out. The outer CV joint is a "Rzeppa'' design which is also flexible but cannot move in or out. NOTE: For more information on front axle identification, please refer to Section 1 of this manual. prev.gif next.gif

Jul 21, 2010 | 1988 Chevrolet S-10

1 Answer

How do I get the cv joint seperated from the shaft of the axel because i need to do that to place a new cv boot on?


To replace the outer boot on this shaft you have to first remove the inner joint from the shaft, then remove the outer joint boot from the shaft and joint by sliding it back down the shaft. Do not remove the outer CV joint from the shaft. I believe you have to replace the entire axle shaft if it is removed as it's not made to be removed and reinstalled. I would actually suggest replacement of the entire shaft instead of just the boot anyway unless you were lucky enough to catch a leaking boot as soon as the boot went bad as it takes such a very small amount of road grit to start the damage that will eventuall wear out the joint and then you have to take the axle out again. [just my opinion as over the years I've seen dozens of bad boots cause joints to fail a short time later] Hope this helps out a bit and good luck!

Jun 25, 2010 | 2005 Chevrolet Colorado

1 Answer

1997 Pathfinder How do you replace the left outer cv boot?


How to Replace a CV Boot
( DIY Complexity: Hard / Time: 3.2 hours )

Parts:
1. CV Boot
2. CV Boot Clamp Kit

Tools:
1. Mallet Hammer
2. 3/8 in. Drive Ratchet
3. Combination Wrench Set
4. Floor Jack
5. Flashlight
6. Flat Head Screwdriver
7. Socket Set
8. Tire Iron

Steps:
Step 1 Secure the vehicle on a level surface, making sure the vehicle will not roll or lean too much when jacked up.
o Tip: Safety Tip:Always wear safety glasses when working on your vehicle. Wear other personal protective equipment (PPE) when necessary, for example latex gloves or safety shoes.

Step 2 Lift up the front of the vehicle using a jack.
o Tip: Using an aftermarket floor jack, instead of the original equipment (OE) jack, can make the job easier and safer. Verify the condition of the floor jack before use.

Step 3 Secure the vehicle with jack stands on both sides for safety before starting any work. The pinch welds and the frame are the two best locations. Do not rely on the jack to hold the vehicle up while working.
o Tip: Try to find a flat, level, and strong surface to put the jack stands.

Step 4 Find the correct size socket and large ratchet or tire iron and turn the wheel lug nuts counter clockwise. Remove the front wheels.
o Tip: It is a good idea to try and break the lug nuts free before you jack the wheels off the ground. This way they you will not spin the front wheels or put stress on the transaxle.
o Tip: Lug nuts fasten the wheel to the hub and may be on very tight. To gain more leverage, use a breaker bar to loosen the nuts.

Step 5 Inspect the CV boot for damage.
o Tip: The CV joint may be worn if the boot is damaged. Thoroughly inspect the CV joint assembly before installing the new boot. If the CV joint is damaged, replace the entire CV joint axle assembly.

Step 6 Mark the axle for installation reference. Remove the CV joint axle assembly.

Step 7 Using a bench vise, hold the shaft of the CV joint secure so that you can separate the CV joint from the shaft. Remove the CV boot clamps.

Step 8 Slide the CV boot off the outer CV joint.

Step 9 Using a rubber mallet, knock the CV joint off of the axle shaft.

Step 10 Remove the old boot from the CV axle shaft and wipe off any old grease. Clean the sealing surface on the CV joint.

Step 11 Fill the CV joint with grease and get it ready to slide back onto the shaft.

Step 12 Slide the new boot onto the shaft but do not tighten the inner clamp yet. Install a new retaining clip before putting the joint and axle together.

Step 13 Slide the CV joint back onto the axle shaft completely.

Step 14 Pack the boot with grease and slide the boot over the CV joint housing. Secure the boot with new clamps.

Step 15 Install the CV joint and axle back into the vehicle in the reverse order that it was removed.

Step 16 Mount the wheel back onto the hub assembly.

Step 17 Tighten lug nuts in a star pattern and torque to suggested manufacturer specifications in the vehicle owner’s manual.

Step 18 Remove jack stands.

Step 19 Lower vehicle with jack until it is securely on the ground.

Step 20 Drive the vehicle to make sure that any noises are no longer present and that there are no indications of wearing parts. Before road testing, visually inspect the area you have worked on to make sure everything is tightened and assembled properly.

Hope help with this (remember rated and comment this help).

Mar 12, 2010 | 1997 Nissan Pathfinder

1 Answer

How to replace front cv shafts ?


remove inner cv boot, just on inside edge is circlip which holds inner bearing joint into outer housing remove circlip and separate joint outer housing does not come out of front diff unless you drop or remove whole front diff assembly
will have to remove whole stub axle hub assembly to remove drive shaft from outer wheel stub axle (hub) assembly

Aug 01, 2009 | 1997 Isuzu Rodeo

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