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Clutch and flywheel replacement on 90 isuzu pickup. how to put back in

Don't know which side goes next to the flywheel

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  • Cars & Trucks Master
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The clutch plate has one side of the centre spring pack which is raised. This side should be fitted outward, towards the gearbox side.

Posted on Nov 04, 2012

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Posted on Jan 02, 2017

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keemo68
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SOURCE: correct flywheel installation '90 240 B230 w/5 SPD transmission

you should have index holes on the flywheel this is to keep the balance of the crankshaft of the motor. the sensor on the back is the knock sensor. your index hole on the flywheel should line up with the holes on the crank. in most instances they should only fit one way. also make sure you put the right side facing the engine. this is important other wise you won't be able to connect the trans and the starter won't match up right.....please rate..thanks

Posted on Sep 20, 2008

  • 120 Answers

SOURCE: just replaced clutch in toyota

you installed the clutch backwards

Posted on Dec 25, 2008

emissionwiz
  • 76682 Answers

SOURCE: i need torque specs for 94 rodeo

flywheel 80-90 foot lbs (new bolts 90), press plate 45 foot lbs

Posted on Feb 14, 2009

  • 1 Answer

SOURCE: Where is slave cylinder for clutch on 1994 Isuzu pickup 2.3 litre

To determine which type of clutch you have, servo hydraulic or cable.
Look down past the engine bell housing and determine the existance of a hydraulic clutch slave cylinder.(a piece of casting with a rod facing towards the rear of the vehicle pocket into a bracket protruding out of the gearbox bell housing. As well as a pipe and bleed nipple to be crude)
(which I believe you have).The hydraulic fluid for this unit is sourced from the brake master cylinder reservoir via a sneaky pipe partially obscured to the clutch master cylinder on the internal firewall.If you have no clutch slave cylinder near the bell housing there would be an obvious bounden cable running from the firewall down to the outer of which will be stopped at a bracket hanging off the engine.The inner will continue to a bracket protruding from the gearbox bell housing.

Posted on Mar 05, 2009

  • 159 Answers

SOURCE: I have a 90' Isuzu pickup 4x4. The clutch pedal

you have either air in the line or a bad slave cylinder

Posted on Jun 05, 2009

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1 Answer

How long does it take to replace clutch on 90 isuzu truck?


4wd or 2wd.?
8 hours?
no rust or other side issues. damage or?

Jul 14, 2014 | 1990 Isuzu Pickup

1 Answer

Need new clutchplate & pressure plate for manua


Instructions
  1. Remove the Old Clutch
    • 1Verify that your vehicle's clutch is the source of your problems and not the pedal-arm bushings, activating cables or the slave-master cylinder.
    • 2Unhook the positive battery cable, the clutch cable or hydraulic slave cylinder to get the transaxle ready for easy removal. Eliminate anything that may hinder your efforts, including exhaust pipes and the speedometer.
    • 3
    • Secure your car in a safe position before jacking up the front end.
    • 4Stabilize the engine with a jack below the oil pan. Remove the transaxle by undoing at least one engine mount.
    • 5Separate the engine from the transaxle by removing the bolts that surround the flywheel bell housing.
    • 6Push the transaxle away from the engine until the input shift clears the pressure plate.
    • 7Disengage the bolts surrounding the pressure plate and take it and the clutch disc out. Check to see if the flywheel's friction surface is scored, checked or has hot spots. Remove, machine and reinstall the flywheel, if needed.
    • 8Examine the pilot bearing (bushing) located at the flywheel's center to be sure the needle bearings are lubricated and that there's no galling. Also look for any oil leaking around the rear main engine seal.
    Replace the Clutch
    • 9Follow the instructions for replacing your car's clutch carefully to avoid having to remove the transaxle.
    • 10Check that the transaxle's input shaft isn't leaking; replace if needed.
    • 11Take out the flywheel and the old seal and install a new seal.
    Install a New Clutch
    • 12Clean the crankshaft flange before putting in the flywheel. With the flywheel on top of the flange, secure the bolts in a star formation to the specified torque for your vehicle.
    • 13Install the clutch disc and pressure plate. Prior to putting in the transaxle, attach the new release bearing to the release fork. The fork should move freely.
    • 14Hoist the transaxle into position and move it forward until the input shaft glides into the clutch disc's spindled hole. Do not apply force.
    • 15Reinstall any bolts or mounts that were removed to replace your car's clutch. Grab the transaxle, release the jack and lower your vehicle.
    • 16Consider replacing your car's clutch cable. If you don't replace the cable at least adjust it for the right amount of free-play.
    • 17Confirm that your clutch's self-adjusting action is performing correctly by depressing the slave cylinder's piston into its bore.
    • 18Drive your car to be sure your clutch is working properly.

Sep 03, 2012 | 1987 Nissan Pickup

1 Answer

Don't know how to loose the spare tire in a isuzu pic up 1992


I would guess your dealing with a lot of rust &
any spare tire removal will leave you with a wheel
that is totally rusted & useless

You will have to cut whatever is necessary to remove
Probably isn't even worth trying

Sep 20, 2011 | 1992 Isuzu Pickup

1 Answer

92'isuzu pick-up, 2.3L.manual tran. the truck starts and it goes into all gears, but it hardly moves.I adjusted the clutch cable and it got better I always had to adjust the cable. now it bearly move on...


Yes it is time to install a new clutch kit(clutch disc,pressure plate ,throw out bearing and pilot bearing)also have the flywheel resurfaced.The disc has gotten too thin to be clamped by the pressure plate.Best if you replace everything at once with new parts,avoid rebuilt parts.Good luck!

Mar 06, 2011 | 1992 Isuzu Pickup

2 Answers

How do you know what way disk goes towards


the highest point of the clutch springs towards the pressure plate plus it has to fit nice and flat on the flywheel

Jun 14, 2010 | 1997 GMC Jimmy

2 Answers

Need to locate where starter is in 1988 isuzu pick up truck , put new battery in today and will not crank when clutch is pressed in to start.


The starter is near the vicinity of the flywheel where the engine interfacing with the transmission. look from the bottom of the engine up you can spot it just like this image. fe4fc41.jpg

Dec 12, 2009 | 1988 Isuzu Pickup 2WD

1 Answer

I need torque specs for 94 rodeo


flywheel 80-90 foot lbs (new bolts 90), press plate 45 foot lbs

Feb 14, 2009 | 1995 Isuzu Rodeo

1 Answer

1991 Isuzu 4X4 Pickup 3.1 V6 won't warm start plus shudder in low


Your flywheel sound like it has hot spots on it, making the clutch chatter. You might need to pull the flywheel off and get it re-surface. This is like turning your rotor, or brake drum. If you pull the flywheel, you will see discolor spots on your flywheel. This is called hot spots, and will make the clutch slip.

On the other problem, have you changed to fuel filter and fuel pump. It almost sound like your running out of fuel????

Jan 08, 2009 | 1991 Isuzu Pickup

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