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How to replace clutch master cylinder Ford Econovan Maxi 1993 without pulling the entire dash out?

I have removed the steering column shrouds, the under panel to expose the unit but wiring harness and other components are hindering my progress. I removed all the screws under the dash panel but gave that up as a bad idea.

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  • Cars & Trucks Master
  • 5,252 Answers

Wait. Maybe you're in the wrong place. All cars I have seen have the clutch master cylinder bolted to the firewall inside the engine compartment. You take off the line going to the clutch, remove two bolts or nuts holding the unit to the firewall; and remove the unit. The only thing maybe to remove under the dash is the pushrod from the clutch pedal to the master cylinder.
Now if yours is different, then proceed, but check under the hood for the clutch master cylinder first.

Posted on Nov 02, 2012

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6ya6ya
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Posted on Jan 02, 2017

  • 373 Answers

SOURCE: 93 Ford Ranger Ignition Cylinder

Hi..
On 1993 Ford ranger to remove the ignition lock cylinder switch

You need to remove the Steering wheel.
Remove trim shrounds.
Set ignition switch to Run position.
If your vehicle is A/T trans. put the selector lever in Park.
You will see retaining pin. Push retaining pin inward and pull out the lock cylinder.
Unplug wire from lock cylinder.
To install reverse remove procedure.

NOTE'' If you don't have the key or the cylinder is locked.
Instead of push the retaining pin you will need to Drill with a
1/8 in ( 3.17mm) Bit to drill out the retaining pin.
Be careful DO NOT drill more than 1/2 in deep.
After you need a chisel to break away the cylinder cap.
You need a 3/8in (9.52mm) bit to Drill in center of the cylinder.
Drill aprox. 1 3/4 in( 44mm) Deep.
REmove metal shavings. And remove the cylinder.
Clean and lubricate the gear inside. and install the new cylinder.

OK............I hope this information work for you.
Thank's for use fixya.

Posted on Jul 13, 2008

Richie_asg1
  • 1036 Answers

SOURCE: Ignition switch 84 Ford F150 no key

Hi,
When you say you were able to remove it - does this mean the broken part of the key? if it was, then just take both pieces to a locksmith that cuts auto keys, and have a replacement cut. If it uses a transponder, make sure this is copied also.

With a working key, remove any plastic surround around the lock mechanism (put the steering wheel back on), and look at the lock mechanism around the actual lock. Turn the key to position 1. This should allow a small pin on the side of the lock body to be pressed in - releasing the lock cylinder, which will come out on the key when you pull it.

These are some makes where you have to drill to depress the catch, but this is a hands-on job for an auto locksmith.

Hope this helps.

Thanks for using Fixya.

Posted on Dec 26, 2008

  • 6982 Answers

SOURCE: 1988 Wrangler Ignition Switch Removal

There are four (sometimes two) bolts that hold the steering column to the dash. remove them & column will come down to let you get in there.
follow instruction sheet with switch. if you don't get it centered correctly it wont work correctly.

Posted on Jan 05, 2009

jmgldsmth
  • 1869 Answers

SOURCE: steering column wiring issue (colors don't match up)

have the dealer fax the wiring diagram to you that's what I do

Posted on May 22, 2009

  • 2187 Answers

SOURCE: Bleeding Clutch Cylinder with no bleeder screw

I have not tried myself but see if the link below will work for your case. It is not the same model as you have but most vehicles have the same components for the non electronic parts. http://www.2carpros.com/forum/1988-dodge-dakota--bleding-air-out-of-clutch-master-cylinder-vt248517.html

Posted on Jun 04, 2009

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2 Answers

Can you replace the lights behind the instrument panel? the entire right side of my dash is no longer lit up


Sure Can

Buy bulb number 161

Instrument Cluster Finish Panel

Removal and Installation

1. Remove three screws along the bottom of instrument panel steering column cover (04459). Pull on instrument panel steering column cover to unsnap the three clips across the top of the instrument panel steering column cover. Remove the lower instrument panel steering column cover.

1996fp.gif

2. Remove four screws retaining the steering column shrouds (3530) together and remove the steering column shrouds.

3. Remove the three screws retaining the bottom of the cluster instrument panel finish panel (044D70).

4. Remove two screws retaining the cluster instrument panel finish panel above the instrument cluster face.

5. Pull cluster instrument panel finish panel to unsnap one retaining clip above the LH A/C register (19893).

6. Pull cluster instrument panel finish panel to unsnap three retaining clips on the RH side vertical edge.

7. Pull cluster instrument panel finish panel away from instrument panel (04320) far enough to disconnect the wiring connector(s).

8. To install, reverse Removal procedure.

I've never done #2, and #1 refers to the panel below the steering column. To remove it completely, pull it towards the driver's seat. There may be retaining clasps on it also.

May 25, 2011 | 1996 Ford Thunderbird LX

1 Answer

Need to replace ignition cylinder. no keys


This is not an easy repair due to anit theft requirements. need to chisel off bolts.

Section 11-04: Steering Column 1997 Probe Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 05/17/2000
Ignition Switch Lock Cylinder Removal
  1. Remove the steering wheel (3600). Refer to the procedure in this section.
  1. Remove the four lower steering column shroud screws.


    j5021c.gif

  1. Separate the upper and lower steering column shrouds.
  1. Remove the ignition switch lock cylinder illumination miniature bulb from the lower steering column shroud.
  1. Remove the upper and lower steering column shrouds.
  1. Remove the multi-function switch (13K359). Refer to Section 11-05 for the removal and installation procedure.
  1. If equipped, remove the ignition/shifter interlock cable screw.
  1. Disconnect the ignition/shifter interlock cable (3F719) from ignition switch lock cylinder (11582).
  1. Use a chisel to remove the two ignition switch lock cylinder bolts.
  1. Remove the ignition switch lock cylinder from the steering column.
  1. Disconnect the ignition key reminder switch electrical connector.
  1. If necessary, remove the ignition key reminder switch.


    j5028b.gif

Installation
NOTE: Use new ignition switch lock cylinder bolts. Tighten the bolts until the bolt heads break off. Check for proper ignition switch (11572) operation.

To install, reverse the removal procedure.

Mar 25, 2011 | 1997 Ford Probe

1 Answer

How do I replace the turn signal multi-function switch in my 1998 Ford Expedition


SECTION 211-05: Steering Column Switches 1998 Expedition/Navigator Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 02/11/2000 Multifunction Switch Removal
  1. Disconnect the battery ground cable (14301).
  1. Remove the ignition switch lock cylinder (11582).
    1. Insert the ignition key into the ignition switch lock cylinder and turn to the RUN position.
    1. Insert a punch through the hole in the lower steering column shroud and push the ignition switch lock cylinder release tab while pulling out the ignition switch lock cylinder.
    gj0845a.gif
  1. Twist the tilt wheel handle and shank (3F609) and remove.
    gj0846a.gif
  1. NOTE: Move gear selector to lowest position to access steering column opening cover.
    Release the four clips and remove the steering column opening cover.
    gj0847a.gif
  1. Remove the upper and lower steering column shrouds.
    1. Remove the three screws.
    1. Remove the lower steering column shroud.
    1. Remove the upper steering column shroud.
    gj0976a.gif
  1. Remove the multi function switch.
    1. Remove the two screws.
    1. Disconnect the electrical connectors.
    1. Remove the multi function switch.
    gj0848a.gif
Installation
  1. NOTE: When the battery (10655) is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy.
    To install, reverse the removal procedure.
    gj0850a.gif

2010&c18=modelyear&c20=n130593&c35=wsm%2cmultifunction%20switch%2cswj%2c211-05%2cremoval%20and%20installation&s=1366x768&c=32&j=1.3&v=y&k=y&bw=995&bh=405&ct=lan&hp=n&[aqe]

Mar 08, 2011 | 1998 Ford Expedition

2 Answers

How to adjust clutch pedal on 86 mustang lx


clutch is supposed to be self adjusting. Here are instructions for replacing the adjuster:


REMOVAL & INSTALLATION


See Figure 1

  1. Disconnect the battery cable from the negative terminal of the battery.
  2. Remove the steering wheel using a steering wheel puller, Tool T67L-3600-A or equivalent.
  3. Remove the lower dash panel section to the left of the steering column.
  4. Remove the shrouds from the steering column.
  5. Disconnect the brake lamp switch and the master cylinder pushrod from the brake pedal.
  6. Rotate the clutch quadrant forward and unhook the clutch cable from the quadrant. Allow the quadrant to slowly swing rearward.
  7. Remove the bolt holding the brake pedal support bracket lateral brace to the left side of the vehicle.
  8. Disconnect all electrical connectors from the steering column.
  9. Remove the 4 nuts that hold the steering column to the brake pedal support bracket and lower the steering column to the floor.
  10. Remove the 4 booster nuts that hold the brake pedal support bracket to the dash panel.
  11. Remove the bolt that holds the brake pedal support bracket to the underside of the instrument panel, and remove the brake pedal support bracket assembly from the vehicle.
  12. Remove the clutch pedal shaft nut and the clutch pedal, as outlined above.
  13. Slide the self-adjusting mechanism out of the brake pedal support bracket.
  14. Examine the self-adjusting mechanism shaft bushings on either side of the brake pedal support bracket, and replace if worn.

To install:
  1. Lubricate the self-adjusting mechanism shaft with motor oil and install the mechanism into the brake pedal support bracket.
  2. Position the quadrant towards the top of the vehicle. Align the flats on the shaft with the flats in the clutch pedal assembly, and install the retaining nuts. Tighten to 32-50 ft. lbs. (43-67 Nm).
  3. Position the brake pedal support bracket assembly beneath the instrument panel, aligning the four holes with the studs in the dash panel. Install the four nuts loosely.
  4. Install the bolt through the support bracket and into the instrument panel. Tighten to 13-25 ft. lbs. (18-34 Nm).
  5. Tighten the four booster nuts that hold the brake pedal support bracket to the dash panel to 13-25 ft. lbs. (18-34 Nm).
  6. Connect the brake lamp switch and the master cylinder pushrod to the brake pedal.
  7. Attach the clutch cable to the quadrant.
  8. Position the steering column onto the four studs in the support bracket and start the four nuts.
  9. Connect the steering column electrical connectors.
  10. Install the steering column shrouds.
  11. Install the brake pedal support lateral brace.
  12. Tighten the steering column attaching nuts to 20-37 ft. lbs. (27-50 Nm).
  13. Install the lower dash panel section.
  14. Install the steering wheel.
  15. Connect the battery cable to the negative terminal on the battery.
  16. Check the steering column for proper operation.
  17. Depress the clutch pedal several times to adjust the cable.
  18. 714c4a4.gif

Sep 24, 2010 | Ford Mustang Cars & Trucks

1 Answer

Remove ignition switch for a 2004 kia optima


Ignition Switch Removal & Installation To Remove:
  1. Disconnect battery negative cable.
  2. Disarm air bag system.
  3. Remove driver air bag module.
  4. Loosen screw and lift horn pad to remove.
  5. Remove lock nut and washer. CAUTION
    Do not hammer on steering wheel. Damage can occur to the energy absorbing portion of the steering column.
  6. Pull dynamic damper forward and lift up to remove.
  7. Remove steering wheel.
  8. Remove steering column shrouds.
  9. Remove lower cover.
  10. Remove multifunction switch.
  11. Remove entire lower portion of dash.
  12. Remove mounting fasteners and lower steering column.
  13. Remove bolts and separate ignition switch from steering column.
To Install:
  1. Install ignition switch to steering column and install bolts.
  2. Raise steering column and install mounting fasteners.
  3. Install lower portion of dash.
  4. Install multifunction switch.
  5. Install lower cover.
  6. Install steering column shrouds.
  7. Install steering wheel.
  8. Install dynamic damper.
  9. Install washer and lock nut.
  10. Lift horn pad and install screw.
  11. Install driver air bag module.
  12. Connect battery negative cable.
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Jul 17, 2010 | 2004 Kia Optima

1 Answer

I have a 1988 f-350 diesel and i have lost my key and bought it without a spare how do i remove the ingnition with out a key


You don't without ruining it. I suggest you get a locksmith to make you a new key they can get in there somehow and make a key. In 1988 did Ford use a seperate key for doors? If the doors are the same or the glove box those locks are easier to remove. Also, I've never tried this with a Ford but on newer GM cars if you take the title to a dealer they can make a key from the (VIN) serial number. But, you have to have the title to prove ownership of the vehicle. I don't know if they can do that on an 88 or not. Good luck.

Feb 09, 2010 | 1988 Ford F 350

1 Answer

How to remove key unit from steering column 1986 F150 Ford


COUTESY OF EXPERT "C17HYDRO"
With Key
  1. Disconnect the battery ground.
  2. On tilt columns, remove the upper extension shroud by unsnapping the shroud from the retaining clip at the 9 o'clock position.
  3. Remove the trim shroud halves.
  4. Unplug the wire connector at the key warning switch.
  5. Place the shift lever in PARK and turn the key to ON.
  6. Place a 1/8 in. wire pin in the hole in the casting surrounding the lock cylinder and depress the retaining pin while pulling out on the cylinder.
  7. When installing the cylinder, turn the lock cylinder to the RUN position and depress the retaining pin, then insert the lock cylinder into its housing in the flange casting. Assure that the cylinder is fully seated and aligned in the interlocking washer before turning the key to the OFF position. This will allow the cylinder retaining pin to extend into the cylinder cast housing hole.
  8. The remainder of installation is the reverse of removal.

This section is for a NON-TILT with no key or non-functioning cylinder:
Fixed Columns
  1. Disconnect the battery ground.
  2. Remove the steering wheel.
  3. Remove the turn signal lever.
  4. Remove the column trim shrouds.
  5. Unbolt the steering column and lower it carefully.
  6. Remove the ignition switch and warning buzzer and pin the switch in the LOCK position.
  7. Remove the turn signal switch.
  8. Remove the snapring and T-bolt nuts that retain the flange casting to the column outer tube.
  9. Remove the flange casting, upper shaft bearing, lock cylinder, ignition switch actuator and the actuator rod by pulling the entire assembly over the end of the steering column shaft.
  10. Remove the lock actuator insert, the T-bolts and the automatic transmission indicator insert, or, with manual transmissions, the key release lever.
  11. Upon reassembly, the following parts must be replaced with new parts:
    • Flange
    • Lock cylinder assembly
    • Steering column lock gear
    • Steering column lock bearing
    • Steering column upper bearing retainer
    • Lock actuator assembly
  1. Assembly is a reversal of the disassembly procedure. It is best to install a new upper bearing. Check that the vehicle starts only in PARK and NEUTRAL.

This section is for TILT and no key or non-functioning cylinder:

Tilt Columns
  1. Disconnect the battery ground.
  2. Remove the steering column shrouds.
  3. Using masking tape, tape the gap between the steering wheel hub and the cover casting. Cover the entire circumference of the casting. Cover the seat and floor area with a drop-cloth.
  4. Pull out the hazard switch and tape it in a downward position.
  5. The lock cylinder retaining pin is located on the outside of the steering column cover casting adjacent to the hazard flasher button.
  6. Tilt the steering column to the full up position and prepunch the lock cylinder retaining pin with a sharp punch.
  7. Using a 1/8 in. drill bit, mounted in a right angle drive drill adapter, drill out the retaining pin, going no deeper than 1/2 in. (12.7mm).
  8. Tilt the column to the full down position. Place a chisel at the base of the ignition lock cylinder cap and using a hammer break away the cap from the lock cylinder.
  9. Using a 3/8 in. drill bit, drill down the center of the ignition lock cylinder key slot about 13/4 in. (44mm), until the lock cylinder breaks loose from the steering column cover casting.
  10. Remove the lock cylinder and the drill shavings.
  11. Remove the steering wheel.
  12. Remove the turn signal lever.
  13. Remove the turn signal switch attaching screws.
  14. Remove the key buzzer attaching screw.
  15. Remove the turn signal switch up and over the end of the column, but don't disconnect the wiring.
  16. Remove the 4 attaching screws from the cover casting and lift the casting over the end of the steering shaft, allowing the turn signal switch to pass through the casting. The removal of the casting cover will expose the upper actuator. Remove the upper actuator.
  17. Remove the drive gear, snapring and washer from the cover casting along with the upper actuator.
  18. Clean all components and replace any that appear damaged or worn.
  19. Installation is the reverse of removal. Check for proper operation.

Nov 23, 2009 | 1986 Ford F150 SuperCab

1 Answer

How to replace ignition lock cylinder on 1984 Ford F-150 pickup?


With Key
  1. Disconnect the battery ground.
  2. On tilt columns, remove the upper extension shroud by unsnapping the shroud from the retaining clip at the 9 o'clock position.
  3. Remove the trim shroud halves.
  4. Unplug the wire connector at the key warning switch.
  5. Place the shift lever in PARK and turn the key to ON.
  6. Place a 1/8 in. wire pin in the hole in the casting surrounding the lock cylinder and depress the retaining pin while pulling out on the cylinder.
  7. When installing the cylinder, turn the lock cylinder to the RUN position and depress the retaining pin, then insert the lock cylinder into its housing in the flange casting. Assure that the cylinder is fully seated and aligned in the interlocking washer before turning the key to the OFF position. This will allow the cylinder retaining pin to extend into the cylinder cast housing hole.
  8. The remainder of installation is the reverse of removal.

This section is for a NON-TILT with no key or non-functioning cylinder:
Fixed Columns
  1. Disconnect the battery ground.
  2. Remove the steering wheel.
  3. Remove the turn signal lever.
  4. Remove the column trim shrouds.
  5. Unbolt the steering column and lower it carefully.
  6. Remove the ignition switch and warning buzzer and pin the switch in the LOCK position.
  7. Remove the turn signal switch.
  8. Remove the snapring and T-bolt nuts that retain the flange casting to the column outer tube.
  9. Remove the flange casting, upper shaft bearing, lock cylinder, ignition switch actuator and the actuator rod by pulling the entire assembly over the end of the steering column shaft.
  10. Remove the lock actuator insert, the T-bolts and the automatic transmission indicator insert, or, with manual transmissions, the key release lever.
  11. Upon reassembly, the following parts must be replaced with new parts:
    • Flange
    • Lock cylinder assembly
    • Steering column lock gear
    • Steering column lock bearing
    • Steering column upper bearing retainer
    • Lock actuator assembly
  1. Assembly is a reversal of the disassembly procedure. It is best to install a new upper bearing. Check that the vehicle starts only in PARK and NEUTRAL.

This section is for TILT and no key or non-functioning cylinder:

Tilt Columns
  1. Disconnect the battery ground.
  2. Remove the steering column shrouds.
  3. Using masking tape, tape the gap between the steering wheel hub and the cover casting. Cover the entire circumference of the casting. Cover the seat and floor area with a drop-cloth.
  4. Pull out the hazard switch and tape it in a downward position.
  5. The lock cylinder retaining pin is located on the outside of the steering column cover casting adjacent to the hazard flasher button.
  6. Tilt the steering column to the full up position and prepunch the lock cylinder retaining pin with a sharp punch.
  7. Using a 1/8 in. drill bit, mounted in a right angle drive drill adapter, drill out the retaining pin, going no deeper than 1/2 in. (12.7mm).
  8. Tilt the column to the full down position. Place a chisel at the base of the ignition lock cylinder cap and using a hammer break away the cap from the lock cylinder.
  9. Using a 3/8 in. drill bit, drill down the center of the ignition lock cylinder key slot about 13/4 in. (44mm), until the lock cylinder breaks loose from the steering column cover casting.
  10. Remove the lock cylinder and the drill shavings.
  11. Remove the steering wheel.
  12. Remove the turn signal lever.
  13. Remove the turn signal switch attaching screws.
  14. Remove the key buzzer attaching screw.
  15. Remove the turn signal switch up and over the end of the column, but don't disconnect the wiring.
  16. Remove the 4 attaching screws from the cover casting and lift the casting over the end of the steering shaft, allowing the turn signal switch to pass through the casting. The removal of the casting cover will expose the upper actuator. Remove the upper actuator.
  17. Remove the drive gear, snapring and washer from the cover casting along with the upper actuator.
  18. Clean all components and replace any that appear damaged or worn.
  19. Installation is the reverse of removal. Check for proper operation.

Oct 13, 2009 | 1984 Ford F 150

1 Answer

How to remove? Switch continues to spin. Column intact. Do I have to remove the steering wheel or can the switch be pulled out and replaced?


Ignition Lock Cylinder REMOVAL & INSTALLATION With Key
  1. Disconnect the battery ground.
  2. On tilt columns, remove the upper extension shroud by unsnapping the shroud from the retaining clip at the 9 o'clock position.
  3. Remove the trim shroud halves.
  4. Unplug the wire connector at the key warning switch.
  5. Place the shift lever in PARK and turn the key to ON .
  6. Place a 1⁄8 in. (3mm) wire pin in the hole in the casting surrounding the lock cylinder and depress the retaining pin while pulling out on the cylinder.
  7. When installing the cylinder, turn the lock cylinder to the RUN position and depress the retaining pin, then insert the lock cylinder into its housing in the flange casting. Assure that the cylinder is fully seated and aligned in the interlocking washer before turning the key to the OFF position. This will allow the cylinder retaining pin to extend into the cylinder cast housing hole.
  8. The remainder of installation is the reverse of removal.
Non-Functioning Cylinder or No Key Available FIXED COLUMNS
  1. Disconnect the battery ground.
  2. Remove the steering wheel.
  3. Remove the turn signal lever.
  4. Remove the column trim shrouds.
  5. Unbolt the steering column and lower it carefully.
  6. Remove the ignition switch and warning buzzer and pin the switch in the LOCK position.
  7. Remove the turn signal switch.
  8. Remove the snapring and T-bolt nuts that retain the flange casting to the column outer tube.
  9. Remove the flange casting, upper shaft bearing, lock cylinder, ignition switch actuator and the actuator rod by pulling the entire assembly over the end of the steering column shaft.
  10. Remove the lock actuator insert, the T-bolts and the automatic transmission indicator insert, or, with manual transmissions, the key release lever.
  11. Upon reassembly, the following parts must be replaced with new parts:
    • Flange
    • Lock cylinder assembly
    • Steering column lock gear
    • Steering column lock bearing
    • Steering column upper bearing retainer
    • Lock actuator assembly
  12. Assembly is a reversal of the disassembly procedure. It is best to install a new upper bearing. Check that the truck starts only in PARK and NEUTRAL.

Jul 13, 2009 | 1989 Ford F 250

1 Answer

Ignition lock cylindre


Remove instument panel lower panel to be able to remove lower steering column shroud.then remove upper column shroud.Turn ignition to on then isert a thin blade screwdriver or something simular into small hole in cylinder housing push inward to release detent and pull out cylinder with key still in cylinder. Need any other help on this just ask.

Jul 05, 2009 | 2003 Ford Focus

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