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How to replace air condition evaporator

What do I need to replace evaporator of the air condition

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  • Toyota Master
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Duplicate question.

Posted on Nov 02, 2012

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Posted on Jan 02, 2017

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SOURCE: how to replace evaporator of air conditioning?

pull the dash apart not fun plan a whole week end if your new to that kind of work

Posted on May 31, 2012

emissionwiz
  • 75066 Answers

SOURCE: Air Conditioning System leaks. Source of leak - Evaporator.

Duplicate question.

Posted on Oct 31, 2012

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I have a 1999 Toyota Rav4 that has evaporator leak so the air conditioning system is not working. How do I repair or replace the evaporator and what tools and chemicals do I need for repair?


You must remove the entire dash of the truck to replace the AC evaporator core. This is not really a do at home job. Time to complete is about 14 hours. You need special tools and a factory repair manual to get it all back together correctly.

Oct 31, 2012 | Toyota Cars & Trucks

1 Answer

Air-conditioning leaking inside car


  1. Air conditioner evaporator drain hose is blocked. Clear the drain hose where it exits the passenger compartment.
  2. Air conditioner evaporator drain hose is disconnected. Secure the drain hose to the evaporator drainage tray under the dashboard.

Apr 28, 2011 | 2005 Chrysler Town & Country

2 Answers

1988 Taurus - Heater core needs to be changed and I do not want to damage air conditioning system. What are my options?


The heater case will come out separately from the A/C evaporator case. There is no need to discharge the A/C system to replace the heater core on this vehicle. (That's RARE!) The steering column and Instrument panel however, do have to come out for either the Evaporator or the Heater core.

Jan 28, 2011 | 1988 Ford Taurus

1 Answer

How to take the steering wheel off a 1995 2.2 liter pontiac sunfire to change the heater core


Replacing the heater core in a Pontiac Sunfire is a very difficult and complex process. The heater core is kept within the car's heating/air conditioning module behind the instrument panel. So many other parts have to be drained and removed from the car to reach the heating/air conditioning unit that you may be better off leaving this to a professional mechanic--especially one licensed to work on air conditioning units.
Things You'll Need:

  • Wrench
  • Container
  • Air conditioning reclaimer
  • Hose clamp pliers
  • Screwdrivers
  • Heater core
  • R134a refrigerant
  • Recharge service hose
  1. Removing the Core
    • Make sure the car is cool, the front wheels are facing forward and the ignition switch is off. Drain the engine coolant by removing the drain plug at the radiator and letting the coolant pour into a clean container, then do the same at the engine block's drain plug. Recover the refrigerant by connecting an air conditioning reclaimer to the system high and low side fittings as its instructions state.
    • Disconnect the evaporator lines to the evaporator by removing its bolt and disconnect the heater hoses from the core by loosening the hose clamps with clamp pliers. Remove the drain tube from the evaporator case. Disconnect the negative battery cable.
    • Remove all the trim covers and panels from the instrument panel; some of these are screwed on and some require a flat bladed tool. Remove all air distribution ducts from the panel, the air bags, the steering wheel, the radio, the tilt and washer levers and all electrical connectors, then unscrew and remove the instrument panel from the car. Unbolt the cross vehicle beam, remove its wiring harness and remove the beam.
    • Remove the air outlet in the floor. Disconnect the wiring harness for the heater/air conditioner and the electrical connectors at the blower's motor and resistor.
    • Remove the heater/air conditioning module by removing its attaching bolts and the assembly screw. Remove the heater cover case by removing its heat stakes and screws and remove the heater core.
    • Install the replacement core into the heater/air conditioner module, then re-connect the heater core cover case. Install the assembly in the vehicle, aligning the mounting bracket to the front of the dash slot and mounting bolt hole. Reconnect the electrical connectors and wiring harness and install the floor air outlet.
    • Reinstall the cross vehicle beam and every component of the instrument panel. Reconnect the negative battery cable.
    • Install the drain tube back on the evaporator case. Connect the hater hoses and the evaporator lines.
    • Recharge the air conditioner. Connect a can of R134a refrigerant to the air conditioner's low side service fitting with a recharge service hose and a high pressure gauge to the high side fitting. Open the service hose valve while the car runs with the A/C at the max and let the vapor flow until the gauge reads between 225 and 250 PSI.
    • Refill the cooling system at the radiator filler neck. Use fresh coolant if the old liquid is dirty in any way



Dec 11, 2010 | 2005 Pontiac Sunfire

2 Answers

The air conditioning in my 2005 T&C stopped working. Right before it stopped there was a "burnt" smell coming through the vents. What happened?


No air coming from air conditioning vents
  1. Check the air conditioner fuse and replace as necessary.
  2. Air conditioner system discharged. Have the system evacuated, charged and leak tested by an MVAC certified technician, utilizing approved recovery/recycling equipment. Repair as necessary.
  3. Air conditioner low pressure switch defective. Replace switch.
  4. Air conditioner fan resistor pack defective. Replace resistor pack.
  5. Loose connection, broken wiring or defective air conditioner relay in air conditioning electrical circuit. Repair wiring or replace relay as necessary. Air conditioner has a smell when used
    1. The air conditioner evaporator drain hose is blocked or partially restricted, allowing condensation to build up around the evaporator and drainage tray. Clear the drain hose where it exits the passenger compartment.
    2. Check compressor clutch wiring, electrical connections and compressor clutch, and repair or replace as necessary.

Oct 10, 2010 | 2005 Chrysler Town & Country

3 Answers

Looking to replace heater core


Cherokee, Grand Cherokee, 1999-2005

Removal & Installation
  1. Disconnect and remove the negative battery.
    CAUTION After disconnecting the negative battery cable, wait 2 minutes for the driver-s/passenger-s air bag system capacitor to discharge before attempting to do any work around the steering column or instrument.
  2. Drain the cooling system into a clean container for reuse.
  3. Remove the instrument panel by performing the following procedure:
    1. Turn the steering wheel in the straight-ahead position.
    2. Remove the knee blocker from the instrument panel.
    3. Remove the steering column; do not remove the air bag module, the steering wheel or switches from the steering column.
    4. From under the driver-s side of the instrument panel, disconnect the following items:

      Instrument panel wiring harness connector from the 100-way wiring harness connector at the left side of the inner panel. Side window demister hose at the heater/air conditioning housing demister/defroster duct on the driver-s side.
    5. Remove the glove box.
    6. Reaching through the glove box opening, disconnect the following items:

      Two halves of the heater/air conditioning system vacuum harness connector. Instrument panel wiring harness connector from the heater/air conditioning system wiring harness connector. Instrument panel wiring harness connector from the passenger-s side air bag module wiring harness connector. Side window demister hose at the heater/air conditioning housing demister/defroster duct (passenger-s side). Two halves of the radio antenna coaxial cable connector. Two instrument panel wiring harness connectors from the passenger air bag ON/OFF switch wiring harness connector. Passenger-s side air bag ON/OFF switch wiring harness from the retainer clip on the plenum bracket that supports the heater/air conditioning housing just inboard of the fuse block module. Two lower passenger-s side air bag module bracket-to-dash panel nuts.
    7. Remove the upper cover from the instrument panel.
    8. Remove the 3 instrument panel-to-door hinge pillar screws.
    9. Remove the 4 upper instrument panel-to-dash nuts.
    10. Using an assistant, remove the instrument panel from the vehicle.
  4. If equipped with air conditioning, discharge and recover the air conditioning system refrigerant.
  5. Disconnect the refrigerant lines from the evaporator. Plug the refrigerant openings to prevent evaporation.
  6. Disconnect the heater hoses from the heater core tubes.
  7. Disconnect the heater/air conditioning system vacuum supply line connector from the T-fitting near the heater core tubes.
  8. In the engine compartment, remove the 5 heater/air conditioning housing-to-chassis nuts. If necessary, loosen the battery hold-downs and reposition the battery for access.
  9. Remove the cowl plenum drain tube from the heater/air conditioning housing stud; it-s located behind the cylinder head on the cowl.
  10. From the bottom of the heater/air conditioning housing, remove the floor duct.
  11. On the passenger side, remove the heater/air conditioning housing-to-plenum bracket screw.
  12. Pull the heater/air conditioning housing down far enough to clear the defrost/demist and fresh air ducts, then, rearward far enough to clear the mounting studs and the evaporator drain tube to clear the dash panel holes.
  13. Remove the heater/air conditioning housing assembly from the vehicle.
  14. Remove the heater/air conditioning housing upper case.
  15. Lift the heater core from the lower half of the heater/air conditioning housing.
To install:
  1. Assemble the heater core into the lower half of the heater/air conditioning housing.
  2. Install the heater/air conditioning housing upper case.
  3. Install the heater/air conditioning housing assembly to the vehicle.
  4. On the passenger-s side, install the heater/air conditioning housing-to-plenum bracket screw.
  5. At the bottom of the heater/air conditioning housing, install the floor duct.
  6. Install the cowl plenum drain tube to the heater/air conditioning housing stud; it-s located behind the cylinder head on the cowl.
  7. In the engine compartment, install the 5 heater/air conditioning housing-to-chassis nuts.
  8. Connect the heater/air conditioning system vacuum supply line connector to the T-fitting near the heater core tubes.
  9. Connect the heater hoses to the heater core tubes.
  10. Connect the refrigerant lines to the evaporator.
  11. If equipped with air conditioning, evacuate and charge the air conditioning system refrigerant.
  12. Install the instrument panel by performing the following procedure:
    1. Using an assistant, install the instrument panel to the vehicle.
    2. Install the 4 upper instrument panel-to-dash nuts.
    3. Install the 3 instrument panel-to-door hinge pillar screws.
    4. Install the upper cover to the instrument panel.
    5. Reaching through the glove box opening, connect the following items.

      Two lower passenger-s side air bag module bracket-to-dash panel nuts. Passenger-s side air bag ON/OFF switch wiring harness to the retainer clip on the plenum bracket that supports the heater/air conditioning housing just inboard of the fuse block module. Two instrument panel wiring harness connectors to the passenger air bag ON/OFF switch wiring harness connector. Two halves of the radio antenna coaxial cable connector. Side window demister hose at the heater/air conditioning housing demister/defroster duct (passenger-s side). Instrument panel wiring harness connector to the passenger-s side air bag module wiring harness connector. Instrument panel wiring harness connector to the heater/air conditioning system wiring harness connector. Two halves of the heater/air conditioning system vacuum harness connector.
    6. Install the glove box.
    7. Under the driver-s side of the instrument panel, connect the following items:

      Side window demister hose at the heater/air conditioning housing demister/defroster duct on the driver-s side. Instrument panel wiring harness connector to the 100-way wiring harness connector at the left side of the inner panel.
    8. Install the steering column.
    9. Install the knee blocker to the instrument panel.

  13. Connect and remove the negative battery.
  14. Refill the cooling system.
  15. Run the engine to normal operating temperatures; then, check the climate control operation and check for leaks.

Hope helps (remember rated this).

Jun 25, 2010 | 2001 Jeep Grand Cherokee

3 Answers

Noticed a trail of water when I got home from work tonight . all guages are reading fine. live in new england and very heavy fog tonight. there are no noticable problems and just had a tune up last week


did you have your air conditioning on? if so, it is condensation dripping from the evaporator core, underneath around the firewall area. this is normal.

Jun 03, 2010 | 2005 Dodge Grand Caravan

1 Answer

Air conditioning bad smell


Richard you have to check if your car uses to filter the air-conditioning closed the lid of the engine and where the breeze is a clean-clean grill before you turn off your air off the compressor and that was only working to remove the blower evaporator at all moisture-check that you have good drainage evaporator vote you all that water. Thanks and good luck

Aug 01, 2009 | 1998 Toyota Sienna

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