Question about 1996 Chrysler Town & Country

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Broken water pump bolts

I recently had to replace the water pump on my van. In the process 2 of the 5 bolts holding the water pump snapped the heads off. The water pump is off but I can reach the 2 broken studs to drill them out. I have a right angle drill but not enough space. When I took out 2 motor mounts the motor still didnt lower enough. Please help. This is my daily driver.

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  • Master
  • 417 Answers

You need to take off trans mounts also either that or dissconnect trans, I'd go with the first option and either jack it up or use a cherry picker to raise it. I suppose you could lower with a jack or picker also if distance is less.

Posted on Nov 01, 2012

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6ya6ya
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Posted on Jan 02, 2017

davidsspa572
  • 51 Answers

SOURCE: wheel studs or bolts

Hello Miguel Thank you for using FixYa.com my name is David I hope this Helps you out.
Studs often get damaged from overtightening or from cross threading a nut on the threads. A damaged stud is replaced by unscrewing it from the part and installing a new one of the exact same size.
Stud replacement can be difficult because the stud has often been in place for a long period of time. There has been constant heating and cooling, corrosion, and rust buildup between the stud threads and the internal threads of the part. These factors combine to make some studs very difficult to remove.
The first step in stud removal is to use penetrating fluid to remove the corrosion to free the stud from its mating threads. Soak the area of the threads with penetrating fluid. Allowing the fluid to soak into the threads overnight will make it easier to remove the stud.
Before removing the old stud, measure the distance it sticks up from the surface. This measurement will be needed later when installing the new stud. Use a 6-inch scale to measure from the part surface to the top of the stud. Write the measurement down so it can be referred to later.
A stud remove is used to remove studs. It is installed over the stud. The jaws on the stud remover grip the outside of the stud. A wrench fits on the stud remover and allows the technician to rotate the stud in a counterclockwise direction to remove the stud.
If a stud remover is not available, a stud can be removed with two nuts. Locate two nuts that are the correct thread size. To thread onto the stud. Start one nut and thread it all the way down to the bottom of the stud. This nut will be the drive nut. Start another nut and thread it down until it contacts the first nut. This is called the jam nut.
Put a wrench on the bottom drive nut and hold it in place. Put another wrench on the jam nut and tighten, or "jam" it against the drive nut. The jam nut will now hold the drive nut in position on the stud.
Now put an open-end wrench on the bottom drive nut. Turn the nut in a counterclockwise direction. Turning the nut in this direction causes it to want to unscrew the stud. Instead the forces cause the stud to unscrew.
When the old stud is out, inspect the internal thread. If it appears rusty or damaged, clean up the thread by running the correct size tap through the threads as previously explained. Compare the new stud with the old one. The studs should be exactly the same thread size and the same length.
Check the vehicle's service manual to determine if the threads of the new stud should be coated. If the stud should be locked in place and not easily removed, you may need to use a threadlocking compound or threadsealing compound. Threadlocking compounds are on studs and other fasteners when vibration might cause them to unscrew. Thread sealants are used when a stud extends where liquids, such as oil or coolant, could get on the fastener.
Antiseize compound is used on the stud threads to prevent the stud from reacting with the metal on the internal threads. If this happens, the stud could stick or seize. Antiseize compound prevents this reaction and makes the stud easier to remove the next time.
After the new stud is properly coated, it can be installed. Start the stud by hand, making sure it enters the threads securely. Turn the stud in as far as possible by hand before using any tools. Then use two nuts as described earlier to drive the stud into the part. Use the depth measurement made on the old stud to be sure it is driven in the correct depth.

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Posted on Nov 06, 2008

SOURCE: having trouble replacing wheel stud

What kind of trouble you having taking off? or putting on?

Posted on Jan 11, 2009

  • 1 Answer

SOURCE: PT Cruiser Timing chain and water pump problems removing

It's a pain to get out I just did mine belt and water pump it took about 3 times as long as I thought.
Make sure all the bolts are loose, make sure you have removed the tranmission mount as it gives you more room to move the engine. It's suggest you take the exhaust off as well as you can damage it if you jack the engine up too high. Lossen the bolts on the motor mount across from that plate, you will not be able to remove the motor mount but you can spin it allowing you to get that big plate out.

PM dhirst on ptcrew.com if you want some pics or more instructions.

Posted on Jun 02, 2009

  • 7 Answers

SOURCE: PT Cruiser Timing chain and water pump problems removing

you need to drop the sub-frame. thats the only way

Posted on Jun 09, 2009

  • 5481 Answers

SOURCE: how to replace lug studs on 2002 chrysler town

I'll try to help you. If you are having trouble with 3 out of 5 studs on one wheel you may want to go to an autoparts store or Salvage yard to look at the whole hub. Usually a press is used to remove the bolts so you would be taking off the hub anyway. When you pay for 3 bolts and labor you may be better off in a Salvage yard or parts place for a different hub. The rear hub on front wheel drive cars is like a trailer axle. Much simpler to remove mounting bolts and press in new bolt. But if rear has differential(rear wheel drive) it has an axle shaft. Would be easier to grind and drill out broken stud on car. You can draw new bolt into place by placing bolt through a socket and use the wheel nut to draw the bolt into the hub.

Posted on Jul 08, 2009

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