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How t replace the heater core on a 2002 ford windstar

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6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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emissionwiz
  • 76848 Answers

SOURCE: heater core replacement

It's one of the easiest cores to replace that I have encountered. Disconnect heater hoses at firewall. Probably doesn't matter about hose placement, but I always mark them just in case. To remove the fiber cover under dash, take a flat blade screwdriver and pry out the center pin of the expansion clips that hold it in place. There are four 5/16 head screws that hold the bottom/drain tray cover. Core will pull through the firewall and then down. You may have to silicone/glue or replace the foam seal strips on the new core. Before you install the core, check the distance between the inlet and outlet tubes to ensure they match the openings in the firewall. This saves time. It helps if you have someone on the outside to guide you when stabbing the tubes through the firewall. Replace bottom cover. You may have to hold one of the tubes when reinstalling the first hose to the core. Replace any lost coolant and check for leaks prior to reinstalling the fiber cover. If the cover seal is in good condition, any leak should drain through the firewall, otherwise it may leak inside cab. .

Posted on Sep 10, 2008

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SOURCE: i have a 2000 ford windstar no heat still

My 99 windstar did this too. It was the blend door that the actuator motor goes into was broke. When you pull the actuator out look into the hole and see if you see a d shape piece coming out of the box if it is not d shape it is broke check out this site great photos

Posted on Feb 28, 2009

chuck943
  • 783 Answers

SOURCE: Ford windstar OBD II code P1537/38, P0171 and P0420

It could all be related.P1537/38 are the intake manifold runner controls are stuck open.They are controlled by vacuum solenoids.The P0171 is bank one of the engine is running lean,usually caused by a vacuum leak, P0420 is catalytic converter efficiency code. The computer monitors the switch rate of the front 02 sensors and compares it to the switch rate of the rear 02 sensors to tell if catalytic converter is doing its job. Now if the front 02 is not switching properly then this will cause this test to fail and set this code.
Look on bottom section of the intake manifold at the back of engine(where tranny bolts up) you should see the vacuum motors there on the intake,these are the control motors for the intake manifold runners.Make sure the vacuum lines are hooked up and lines are not leaking. Also you will see a lever from it to intake make sure they move and are not binding.

Posted on Mar 11, 2009

  • 69 Answers

SOURCE: Replace heater core in 1988 Ford Ranger

allow the system to cool down

take radiator cap loose to release pressure

once pressure is released tighten cap

loosen clamps on the heater hoses in the engine compartment on the pass. side of firewall.

plug or cap off the heater core tubes to prevent spillage when you pull it into the truck

place a trash bag on floorboard in case spillage occurs

remove the five screws holding the heatre core access cover, three on top and two on bottom

carefully pull heater core back and down and remove it from the dash

install is reverse

Hope this helps

Posted on Mar 29, 2009

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1 Answer

Ford windstar 2002 problems


that could mean that your water pump impeller is broken. when you press the gas the remaining piece of the impeller is pushing the water and it actually makes it to the heater core. at idle it isn't spinning fast enough. ask a local autoparts store if the impeller is made of plastic.

Apr 02, 2014 | 2002 Ford Windstar Cargo

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How do you change a heater core in a ford windstar


For A 1996 Windstar:
1. Disconnect Battery Ground Cable.
2. Drain Engine Coolant System.
3.Remove Cowl Top Vent Panel For Clearance.
4.Disconnect Heater Water Hoses From Heater Core Inlet And Outlet Tubes In The Engine Compartment.
5.Remove Ground Strap Attatchment (If Present) From Heater Core Tube.
6.Remove Cassete Box.Center Instrument Panel Support Trim.
7.Pull Out And Remove Cup Holder.
8.Remove Rear Seat Air Flow.
9.Disconnect Keyless Entry Wiring Harness, If Equipped.
10.Remove Center Instrument Panel Support Brackets.
11.Disconnect Climate Control Vaccum Line Connector.
12.Remove Heater Floor Duct.
13.Remove Heater Core Cover Retaining Screws and Remove Heater Core Cover.
14.Remove Heater Core.
15.To Install, Reverse Removal Procedure.

Jan 22, 2011 | 1998 Ford Windstar

1 Answer

How to inestol heater core for 1997 ford windstar 3.0


If it is necessary to remove the heater assembly, the cooling system must be drained before removing the heater core.
When a heater core leaks, a new heater core is installed or the old one repaired.
Heater Housing
  • The heater housing is usually under the dash and must be removed to gain access to the heater core.
  • Procedures for replacing the heater core vary with the year, make, and model of car. It threfore necessary to consult the manufacturer's repair manuals for the proper procedure for replacement.
f74-01.gif The heater housing is disassembled to get to the heater core. Heater Core
  • Remove the access panels(s) or the split heater/air conditioning case to gain acess to the heater core.
  • Remove the heater coolant hoses.
  • Remove the cable and/or vacuum control lines (if equipped).
  • Remove the heater core securing brackets and/or clamps.
  • Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing.
  • To reinstall the heater core, reverse the removal steps.
When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.

Jan 07, 2011 | 1997 Ford Windstar

2 Answers

Heater core 2000 ford windstar


Inspect/Replace If it is necessary to remove the heater assembly, the cooling system must be drained before removing the heater core.
When a heater core leaks, a new heater core is installed or the old one repaired.
Heater Housing
  • The heater housing is usually under the dash and must be removed to gain access to the heater core.
  • Procedures for replacing the heater core vary with the year, make, and model of car. It threfore necessary to consult the manufacturer's repair manuals for the proper procedure for replacement.
f74-01.gif The heater housing is disassembled to get to the heater core. Heater Core
  • Remove the access panels(s) or the split heater/air conditioning case to gain acess to the heater core.
  • Remove the heater coolant hoses.
  • Remove the cable and/or vacuum control lines (if equipped).
  • Remove the heater core securing brackets and/or clamps.
  • Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing.
  • To reinstall the heater core, reverse the removal steps.
When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.

Dec 02, 2010 | 2000 Ford Windstar

1 Answer

2000 windstar is leaking coolant behind motor and smells with ac on...Heater core?


Yes u have a leaking heater core, below fin d the instructions to replace it.
1997-2000 Ford Windstar 3.8
Heater Core
Inspect ' Replace
Drain the cooling system

Heater Housing

The heater housing is usually under the dash and must be removed to gain access to the heater core. Procedures for replacing the heater core vary with the year, make, and model of car. It is therefore necessary to consult the manufacturer's repair manuals for the proper procedure for replacement.
The heater housing is disassembled to get to the heater core.
Heater Core Remove the access panels(s) or the split heater/air conditioning case to gain access to the heater core. Remove the heater coolant hoses. Remove the cable and/or vacuum control lines (if equipped). Remove the heater core securing brackets and/or clamps. Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing. To reinstall the heater core, reverse the removal steps. When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.

Oct 25, 2010 | 2000 Ford Windstar

1 Answer

Rear heater core is leaking


YOU NEED A HAYNES REPAIR MANUAL FOR DIAGRAM AND INSTRUCTION HOW TO REMOVE INSTRUMENT PANEL SUPPORT BRACKETS AND HEATER MAIN FLOOR DUCT.HARD JOB WITH OUT MANUAL.

May 05, 2010 | 1998 Ford Windstar

1 Answer

I have a 2002 Ford Windstar that is leaking rust colored water and it smells like antifreeze - is the water pump going out?


can be the waterpump lower inlet tube, heater core bypass tube, or heatercore its self

Mar 30, 2010 | 1998 Ford Windstar

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