Question about 2002 Ford Focus

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Focus 1.6 piston to wall clearance - 2002 Ford Focus

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The 2002 ford 2.0 piston to wall clearance is 0.0010 - 0.0022.Did'nt know they made a 1.6 in 2002.

Posted on Oct 25, 2012

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Timing Diagram of 2000 Ford Focouse DOHC 2.0 Zetec


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Valve adjustment shims for Mazda protege 2002 2.0 litter engine. Dual over head cams 16 valve. Was bored out .020 inches over? What size if it was over bored out?


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What is the clearance for rod bearings on the crank of a 98 ford f 150 4.6


General Specifications Item Specification
Displacement L (CID) 4.6 (281)
Number of Cylinders 8
Bore and Stroke mm 90.2 x 90.0
Firing Order 1-3-7-2-6-5-4-8
Oil Pressure (HOT @ 1500 rpm) kPa 138-310
Drive Belt Tension a
Cylinder Head and Valve Train
Combustion Chamber Volume cm 52?±.5
Valve Seats Width?€"Intake mm 1.9-2.1
Valve Seats Width?€"Exhaust mm 1.9-2.1
Valve Seats Angle 44.51-45.01 degrees
Valve Seats Runout (T.I.R.) Max mm 0.025
Valve Arrangement (Front-to-Rear) (Left Hand) E-I-E-I-E-I-E-I
(Right Hand)
I-E-I-E-I-E-I-E
Valve Stem to Guide Clearance?€"Intake mm (Inch) 0.020-0.069
(0.00078-0.00272)
Valve Stem to Guide Clearance?€"Exhaust mm (Inch) 0.045-0.095 (0.0018-0.0037)
Valve Head Diameter?€"Intake mm (Inch) 44.5- (1.75)
Valve Head Diameter?€"Exhaust mm (Inch) 34.0 (1.34)
Valve Head Diameter?€"Gauge Diameters mm (Inch) 42.5- and 32.0
(1.67 and 1.26)
Valve Face Runout Limit mm (Inch) 0.05 (0.002)
Valve Face Angle 45.25-45.75 degrees
Valve Stem Diameter (STD)
?€"Intake mm (Inch) 6.995-6.975 (0.275-0.2746)
Valve Stem Diameter (Std)
?€"Exhaust mm (Inch) 6.970-6.949 (0.274-0.2736)
Valve Springs?€"
Compression Pressure N @
Spec. Length?€"Intake 587.14 N @ 28.02 mm
Valve Springs?€"
Compression Pressure N @
Spec. Length?€"Exhaust 587.14 N @
28.02 mm
Valve Springs?€"Free
Length ( Approximate)?€"
Intake mm (Inch) 49.55 (1.951)
Valve Springs?€"Free
Length (Approximate)?€"
Exhaust mm (Inch) 49.55 (1.951)
Valve Springs?€"Installed
Pressure N @ Spec. Length
?€"Intake 244.64 N @ 40.0 mm
Valve Spring?€"Installed
Pressure N @ Spec. Length
?€"Exhaust 244.64 N @ 40.0 mm
Valve Springs?€"Installed
Pressure N @ Spec. Length
?€"Service Limit 10 % Pressure Less @ 28.02 mm
Valve Springs?€"Installed
Pressure N @ Spec. Length
?€"Out of Square Limit 2 degrees
Valve Guide Inner
Diameter mm (Inch) 7.015-7.044 (0.2761-0.2773)
Rocker Arm?€"Ratio 1.75:1
Valve Tappet?€"Diameter
(STD) mm (Inch) 16.000-15.988 (0.66-0.629)
Valve Tappet?€"Clearance
to Bore mm (Inch) 0.018-0.069
(0.00071-0.00272)
Valve Tappet?€"Service
Limit mm (Inch) 0.016 (0.00063)
Valve Tappet?€"Hydraulic
Leakdown Rate b 5-25 seconds
Valve Tappet?€"Collapsed
Valve Tappet Gap?€"
Desired mm (Inch) 0.085-0.45 (0.0033-0.0177)
Camshaft
Lobe Lift?€"Intake
mm (Inch) 6.58939 (0.2594)
Lobe Lift?€"Exhaust
mm (Inch) 6.58939 (0.2594)
Lobe Lift?€"Allowable
Lobe Lift Loss mm (Inch) 0 (0)
Theoretical Valve Lift @
Zero Lash?€"Intake
mm (Inch) 12.0 (0.472)
Theoretical Valve Lift @
Zero Lash?€"Exhaust
mm (Inch) 12.0 (0.472)
End Play mm (Inch) 0.025-0.165
(0.00098-0.0065)
Journal to Bearing
Clearance mm (Inch) 0.025-0.076
(0.00098-0.003
Journal to Bearing
Clearance?€"Service Limit
mm (Inch) 0.021 (0.0048)
Journal Diameter (All)
mm (Inch) 26.962-26.936
(1.061-1.060)
Journal Diameter (All)?€"
Bearing Inside Diameter
(All) mm (Inch) 27.012-26.987
(1.063-1.0625)
Camshaft Runout
mm (Inch) 0.05 (0.002)
Cylinder Bore
Diameter?€"Surface Finish
(RMS) 0.2-0.6 Microns
Diameter?€"Out-of-Round
Limit mm (Inch) 0.015 (0.0006)
Diameter?€"Out-of-Round
Service Limit mm (Inch) 0.020 (0.00079)
Diameter?€"Taper Service
Limit mm (Inch) 0.006 (0.00023)
Piston
Piston?€"Diameter?€"
Coded Red 1 mm (Inch) 90.177-90.197
(3.550-3.551)
Piston?€"Diameter?€"
Coded Blue 2 mm (Inch) 90.190-90.210
(3.5507-3.5515)
Piston?€"Diameter?€"
Coded Yellow 3 mm (Inch) 90.203-90.223
(3.513-3.5521)
Piston-to-Bore-Clearance
mm (Inch) -0.015 + 0.031 (0.0005-0.0012)
Pin Bore Diameter
mm (Inch) 22.0015-22.004
(0.866-0.8663)
Ring Groove Width?€"
Compression (Top)
mm (Inch) 1.520-1.550 (0.06-0.610)
Ring Groove Width?€"
Compression (Bottom)
mm (Inch) 1.520-1.530 (0.060-0.0602)
Ring Groove Width?€"Oil
Ring mm (Inch) 6.996-7.224 (0.275-0.2844)
Piston Pin?€"Length
mm (Inch) 61.93-62.05 (2.44-2.443)
Diameter mm (Inch) 21.994-21.999
(0.866-0.8661)
Pin to Piston Clearance
mm (Inch) 0.005-0.010
(0.0002-0.0004)
Pin to Rod Clearance
mm (Inch) 0.015-0.040
(0.0006-0.00157)
Piston Rings?€"Ring Gap
?€"Compression (Top)
mm (Inch) 1.0 MAX (0.0394)
Piston Rings?€"Ring Gap
?€"Compression (Top)
mm (Inch) 1.0 MAX (0.0394)
Oil Ring?€"Side Clearance
mm (Inch) 1.25 MAX (0.05)
Oil Ring?€"Compression
(Top) mm (Inch) 0.040-0.090
(0.0016-0.0031)
Oil Ring?€"Compression
(Top) mm (Inch) 0.030-0.080
(0.0012-0.00031)
Oil Ring Snug Fit
Oil Ring?€"Service Limit
mm (Inch) 0.015 MAX (0.0006)
Ring Gap?€"Compression
(Top) mm (Inch) 0.23-0.49
(0.01-0.02)
Ring Gap?€"Compression
(Bottom) mm (Inch) 0.23-0.49
(0.01-0.02)
Ring Gap?€"Oil Ring (Steel
Rail) mm (Inch) 0.05-0.66 (0.006-0.026)
Lubrication System
Oil Capacity?€"Automatic
Transmission (Quarts U.S.) 6.675?±0.125
Oil Capacity?€"Manual
Transmission (Quarts U.S.) 6.425?±0.125
Cylinder Block
Main Bearing Bore
Diameter mm (Inch) 72.401-72.422 (2.85-2.851)
Crankshaft and Flywheel
Main Bearing Journal
Diameter mm (Inch) 67.483-67-503 (2.65-2.657)
Connecting Rod Journal?€"
Diameter mm (Inch) 52.988-53.003
(2.0861-2.0867)
Crankshaft Free End Play
mm (Inch) 0.130-0.301 (0.0051-0.012)
Crankshaft Runout to Rear
Face of Block mm (Inch) 0.050 MAX (0.002)
Connecting Rod Bearings
Clearance to Crankshaft?€"
Desired mm (Inch) 0.027-0.069 (0.001-0.0027)
Clearance to Crankshaft?€"
Allowable mm (Inch) 0.027-0/069 (0.001-0.0027)
Bearing Wall Thickness
(STD) mm (Inch) 2.44-2.452 (0.096-0.0965)
Main Bearings
Clearance to Crankshaft?€"
Desired mm (Inch) 0027-0.065
(0.0011-0.0026)
Clearance to Crankshaft?€"
Allowable mm (Inch) 0.027-0.065
(0.0011-0.0026)
Bearing Wall Thickness
(STD) mm (Inch) 1.920-1.928 (0.075-0.076)
Connecting Rod, Piston and Rings
Connecting Rod?€"Piston
Pin Bore Diameter
mm (Inch) 21.959-21.979
(0.864-0.865)
Connecting Rod?€"
Crankshaft Bearing Bore
Diameter mm (Inch) 56.756-56.876 (2.234-2.24)
Connecting Rod?€"Length
(Center-to-Center)
mm (Inch) 150.7 (5.93)
Alignment (Bore-to-Bore
Max. Diff.) c ?€"Twist
mm (Inch) 0.050 per 25 (0.0015-0.984)
Alignment (Bore-to-Bore
Max. Diff.)?€"Bend
mm (Inch) 0.038 per 25 (0.0015-0.984)
Side Clearance (Assembled
to Crank)?€"Standard
mm (Inch) 0.015-0.45 (0.0006-0.0177)
Side Clearance (Assembled
to Crank)?€"Service Limit
mm (Inch) 0.05 MAX (0.02)
Crankshaft Main Bearing
Journal Taper mm (Inch) 0.020 (0.0007)
Crankshaft Main Bearing
Journal Runout mm (Inch) 0.05 (0.002)
Crankshaft Connecting Rod
Journal Taper mm (Inch) 0.015 (0.0006)

Feb 15, 2011 | 1998 Ford F150 Regular Cab

1 Answer

1995 mitsubishi mirage: i need the timing belt marks, the valves clearance,, firin order and wich one is the piston Number one, thanks o


Click on the following direct Link for the Timing Belt Marks:
http://www.2carpros.com/car_repair_information/year/1995/make/mitsubishi/model/mirage/1995_mitsubishi_mirage_timing_belt_diagram_marks.htm
Click on the following direct Link for the Firing Order/#1 Piston Diagram for the 1.5L Engine:
http://autorepair.about.com/library/firing_orders/bl-fo-6825.htm
Click on the following direct Link fo rthe Firing Order/#1 Piston Diagram for the 1.8L Engine:
http://autorepair.about.com/library/firing_orders/bl-fo-6826.htm

Let me know what size Engine: 1.5L or 1.8L for the Valve Clearance information.


Mar 23, 2010 | 1995 Mitsubishi Mirage

2 Answers

Like piston slap


Have the valve clearance setup correctly and timing checked.

Nov 04, 2009 | 1997 Chevrolet Corvette

1 Answer

Brouken pistons on ford focus 2000 engine overrun


hi if it didnt scar the cyl walls you can put new pistons and rings. or put a good used low milage engine in it. good luck. sorry about the other guy here. some of us are pros

May 03, 2009 | 2000 Ford Focus

1 Answer

Torque specs


2002 2.0L Duratech.

Don't have 2004 2.3L

  • NOTE: Use new connecting rod bearing cap bolts.
    NOTE: Do not fully tighten the connecting rod bearing cap bolts at this stage.
    Install the bearing caps.
  • Rotate the crankshaft through 180 degrees and insert pistons 2 and 3.
  • Position the corresponding bearing shells, clean and free of oil, into the connecting rod and the connecting rod bearing cap.
  • Coat the inner side of the bearing shells with engine oil.
  1. NOTE: The crankshaft must rotate freely, if necessary check and adjust the bearing clearances.
    Tighten the main bearing and connecting rod bearing bolts.
    1. Tighten the main bearing bolts in two stages.
      • Stage 1: 25 Nm.
      • Stage 2: 60 degrees.
    1. Tighten the connecting rod bearing bolts in two stages.
      • Stage 1: 35 Nm.
      • Stage 2: 90 degrees.
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Apr 28, 2009 | 2004 Ford Focus

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