Question about 2003 Ford E250

Open Question

Need to install front brake and calipers 2003 e-250 ford van 4.2 cu, in.

Posted by Anonymous on

Ad

6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
Best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of.(from cars to computers, handyman, and even drones)
click here to download the app (for users in the US for now) and get all the help you need.
Goodluck!

Posted on Jan 02, 2017

Ad
stormbrewin
  • 426 Answers

SOURCE: 1976 ford f100 pickup 2wd

The brake bias valve can cause your symptom.Are the outer part of the brake calipers able to slide in and out freely .Jack it up take a wheel off and get someone to push on the brake pedal while you check for correct movement.Lube the slides so it is easier for calipers to return.a chunck of 4x2 wood is useful if you find them too hard to move by hand

Posted on Oct 09, 2008

Ad
c17hydro
  • 2984 Answers

SOURCE: Replacing the front brake caliper on a 1999 Ford Escort

Very simple. Have the proper tools for one. Two...lay cardboard down because the brake dust will make some cruddy marks on the pavement. Three...are replacing the WHOL:E caliper or just replacing/resealing the piston?

Very simple to do, just make sure you block the rear wheels or front (depending on which one you are doing).

Unbolt the two carrier bolts, one upper and one lower. These are commonly hex head or "allen" head fastners. Next, have a small container under the hose you will be disconnecting. I hope you have some help to bleed.....you will need to do so. Get the extra brake fluid ahead of time....that's all you need to do really...and once you unblot and disconnect, the brake caliper should be sitting in your lap!

Posted on Mar 12, 2009

Molson02536
  • 3854 Answers

SOURCE: having trouble bleeding brakes on my ford f150 4x4

1 Siphon off the old brake fluid in the master cylinder reservoir under the hood.
2 Fill the reservoir with new brake fluid (don't reuse old fluid as it holds moisture and will corrode your brake system).

3 Start with the brake farthest from the Master cylinder, usually rear wheel, passenger side. Pull off the rubber cover on the bleeder valve. Attach the aquarium air line to the nipple on the bleeder.

4 Have your assistant pump the brake pedal up and down 3-4 times, then hold the pedal down fairly hard.
5 Open the bleeder, let fluid flow out through the air line into a waste container. (preferrably a clear bottle so you can see any air bubbles escaping the system). When the fluid stops and your assistant's foot hits the firewall (brake pedal all the way down), close the bleeder valve immediately!
6 Go to step #4 above and drain more fluid out of the bleeder valve until clean fluid comes out. Check the master cylinder every time and top it up as necessary. This procedure uses lots of fluid.

7 Now move to the rear brake on the driver's side. Go to step #4 and repeat the same procedures above until clean fluid comes out of the bleeder valve and no bubbles.
8 Next is the front brake, passenger side, same procedure. Then the drivers side and the same procedure.
9 When finished check for any leaks, remount rubber covers on the bleeder valve nipples. Remount all wheels, re-torque lug nuts after 50-100 miles of driving.
10 Start vehicle and depress the brake pedal. It should feel much less spongy than before this procedure. If not, there is air in the system, start over. Bleed everything again.
Note: if you assistant releases the brake pedal before you can close the bleeder valve then air will be introduced into the brake lines. This is no good! Before you start tell your assistant you will tell him/her PUMP, HOLD DOWN, RELEASE commands.

That's it, you're done. Congratulate yourself on saving some cash instead of handing it over to a mechanic.

Posted on May 13, 2009

  • 15 Answers

SOURCE: tool to remove front brake caliper to replace rotor Escape 2005

Is it hex (like an allen screw) or is it a Torx or Torx plus? Torx are serrated.

Posted on Jun 20, 2009

shadtremonky
  • 353 Answers

SOURCE: left front brake caliper locked up, what causes

the small rubber boot around the piston is either off or has a hole, which let water in and rusted the piston to the cylinder

also can be caused by a hot caliper submurged in water

Posted on Jun 24, 2009

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

2 Answers

Brakes wont work pedal goes to floor changed the master cyclinder bleed brakes and still have same problem 1990 ford aerostar van


What is the condition of both front calipers? both rear wheel cylinders? and the complete brake lines and hoses of your van? If they are all good with no traces of leakage, then did you bleed the Mastercylinder on the bench first before installing in the van? Did you gravity bleed the 4 wheels first? did you bleed from the farthest wheel first? Are you using a new Master and not a re-built??

Feb 25, 2011 | 1990 Ford Aerostar

1 Answer

1999 Ford E350 van problem: brake pedal is soft; have replaced master cylinder, rear wheel cylinders, rear brake shoes and drums, front calipers, rotors and discs; have bled master cylinder before...


Good question, on the antilock system is a bleader too and bleade it the same way you bleade the caliper. After all is done adjust the rear brakes, they should have a drag to them.

Feb 23, 2011 | 2007 Ford E-350 Super Duty Length XLT

2 Answers

Change brake pads


For front brake pads replacement you need only usually wrench set, inclusive 7 mm allen key also. But for rear brake pads replacement you need obligatory a special caliper piston pressing tool, in order to press back rear caliper piston with parking brake automatic adjustment!!! For front brake pads. First you must verify yours front brake disc diameter: 280 mm or 288 mm. (On my car y have 288 mm). After that you can buy the brake pads (with wear sensor). For change front brake pads you must raise vehicle, remove wheels, extract the retaining spring of the caliper, and remove the caliper as follow: 1. Do not disconnect the brake hose from the caliper, and do not allow the caliper to hang by the brake hose! 2. Remove top and bottom caps (on back side of the caliper) for access to guide pins, then unbolt and remove them from the brake carrier. Remove the caliper. 3. Now you must thoroughly clean the brake calipers (free of grease). 4. Remove outer brake pad from brake carrier. 5. Pull inner brake pad out of brake caliper piston. 6. Check up the brake fluid level on the reservor, and emptying if neccessary! 7. Push piston back into brake caliper housing. 8. Install inner brake pad (with expanding spring) in brake caliper piston. (Arrow marked on pad - if exist, must point in direction of brake disc rotation when vehicle is moving forward). 9. Install outer brake pad into brake carrier. 10. Bolt brake caliper housing to brake carrier using two guide pins. Tightening torque is 25 Nm. 11. Install both caps. 12. Insert retaining spring into brake caliper housing. Important: Depress the brake pedal firmly several times while the car is stationary so that the brake pads adjust to their normal operating positions!!! Check brake fluid level and top up if neccessary!!!

Sep 30, 2010 | Audi A6 Cars & Trucks

1 Answer

What tools needed to replace front brake pads & rotors


Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly
toy_4run_34_frontbrakeassembly.gif








4.0L and 4.7L front disc brake assembly
toy_4run_frontbrakeassembly.gif



To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads
      and the 4 anti-squeal shims

To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.


  1. Remove a small amount of brake fluid from the master cylinder.
  2. Install a used brake pad into the caliper and compress the caliper pistons.
  3. Apply disc brake grease to both sides of the inner anti-squeal shims.
  4. Install or connect the following:

    • Anti-squeal shims to the new brake pads
      NOTE: When replacing worn pads, the anti-squeal shims must be replaced
      together with the pads.

    • 2 brake pads
    • Anti-rattle spring and the 2 caliper pins
    • Clip
    • Front wheel

  5. Depress the brake pedal several times to seat the brake pads.
  6. Check the brake fluid level and top off as needed.

Rear
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Rear wheel






      toy_4run_rearcalbolts.gif



    • 2 cylinder slide pins from rear caliper assembly
    • Caliper assembly from rear caliper mounting
    • 2 brake pads with anti-squeal shims from rear caliper mounting
    • 2 anti-squeal shims from each disc brake pads
    • Pad wear indicator plate from the inner side disc brake pad
    • 4 pad support plates from the rear caliper mounting

To Install:


  1. Install or connect the following:

    • 4 pad support plates on the rear caliper mounting
    • Pad wear indicator plate on the inside brake pad
      Note: Install the pad wear indicator facing downward.

    • Anti-squeal shims on each brake pad
    • 2 disc brake pads with anti-squeal shims to the caliper assembly

  2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
    pins.
  3. Install or connect the following:

    • Disc brake caliper assembly with 2 caliper slide pins
    • Torque to 65 ft-lbs (88 Nm)
    • Rear wheel

  4. Depress the brake pedal several times to seat the brake pads.
  5. Check the brake fluid level and top off as needed.
--- Removal & Installation
Front
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Front brake caliper assembly

  3. Make matchmarks on the disc and the axle hub.
  4. Remove the front disc.

To Install:


  1. Align matchmarks and disc onto axle hub.
  2. Install or connect the following:

    • Front brake caliper assembly with the 2 bolts

      1. Torque to 90 ft-lbs (123 Nm)

    • Front wheel

Sep 23, 2010 | 2003 Toyota 4Runner

1 Answer

How to change the brakes on a 1998 ford windstar?


Very easy! I owned several different year Windstars....very good van...

Changing the pads are very easy. Here is the instructions:

Removal & Installation
  1. Remove the brake master cylinder reservoir cap. Siphon and recycle approximately half the fluid from the reservoir.
  2. Raise and support the vehicle safely.
  3. Remove the wheels.
  4. Remove the disc brake caliper guide pins.
It is not necessary to disconnect the hydraulic lines.
  1. Lift the disc brake caliper from the anchor plate.
  2. Position the disc brake caliper out of the way by suspending with a wire.
  3. Remove the brake pads from the anchor plate.
To install:
  1. Inspect the rotor surfaces for scoring or buildup of lining material. Minor imperfections do not require machining. Hand sand the glaze from the rotor using 150 grit aluminum oxide sand paper.
  2. Use a C-clamp and wooden block to seat the disc brake caliper hydraulic piston in its bore, as illustrated. This must be done to provide clearance for the disc brake caliper to fit over the front rotor during installation.
  3. Remove all built-up rust from the inside of the brake caliper pad contact area.
  4. Install the brake pads, with the clip on insulators, into the front brake caliper anchor plate.
  5. Install the disc brake caliper onto the anchor plate.
  6. Install the disc brake caliper guide pins and tighten to 23-38 ft. lbs. (31-38 Nm).
Failure to tighten the lug nuts to the proper torque in a star pattern may result in damage to the brake rotor.
  1. Install the wheel and tighten lug nuts to 83-112 ft. lbs. (113-153 Nm).
  2. Lower the vehicle.
  3. Pump the brake pedal to seat the brake pads.

May 28, 2010 | 1998 Ford Windstar

1 Answer

1993 Ford AWD Aerostar Van. When the engine is


Sounds like the front calipers are not fully retracting properly. Check the front caliper operation while a friend pumps the brake pedal, the rubber lines could also be cracked and allowing air into the lines. Check brake fluid level.

Aug 29, 2009 | 1993 Ford Aerostar Extended

1 Answer

Help-Ford E-350 Brake problem


First, if the recall applies to your van, it can be done anytime. There is no time limit on recalls. Call your dealer with your 17 Digit VIN number and they can check. Please rate as solved if this is what you need. thanks.

Here is the recall:

Safety Recall 92S44 - Certain 1988-1991 F250/350 Trucks for Loss of Front Brake Effectiveness
Affected Vehicles
Certain 1988-1991 F250/350 trucks over 8500 lb GVW with 7.5L EFI or 7.3L diesel (4x2 and 4x4) and 5.8L EFI (4x4 only). Trucks under 8500 lb GVW. 5.8L EFI (4x2) and F-Super Duty light trucks are not involved in this recall. Specific vehicle information is as follows:

AFFECTED VEHICLES ASSEMBLY PLANT PRODUCTION DATES F250/350 Norfolk Job#1 1988 to 4/18/91 Kansas City Job#1 1988 to 4/25/91 Ont. Truck Job#1 1988 to 5/1/91 Mich. Truck Job#1 1988 to 5/11/91 Twin Cities Job#1 1988 to 5/29/91
Reasons For Recall
In certain extremely severe driving conditions, the vehicle may experience a loss of front brake effectiveness due to overheating of brake fluid. These vehicles have a split brake system and the rear brakes remain operational. This condition has been reported primarily in vehicles operated in mountainous regions, and on vehicles that have been in service for a minimum of one to two years and where the brake fluid has absorbed moisture from the air, lowering its boiling point. It usually involves heavily loaded vehicles driving on long, steep grades, or when towing at, or near, the Maximum Gross Combination Weight Rating (GCWR) for towing. Warm weather also appears to contribute to this condition. To correct this condition, dealers will install insulators in the front brake caliper pistons on all the affected trucks. 7.5L EFI engine equipped trucks will also have insulation installed on selected portions of the front brake lines.
-----------------------------------------------------------------------------------------
PART NUMBER DESCRIPTION CLASS DEALER PRICE F2TZ-2C361-A Kit-Brake Caliper Piston Insulator (All Except 7.5L Engines) BG F2TZ-2C361-B Kit-Brake Tube Insulator Jacket (Required Only For Vehicles Equipped With 7.5L EFI Engines) Kit Also Includes Brake Caliper Piston Insulators

Brake Caliper Piston Insulator Kit
Installation Instructions
  1. Remove the front wheel and tire assemblies.
  2. Remove the brake calipers from the rotors. Refer to the appropriate shop manual for the procedures.
  3. Remove the inner and outer brake linings.
  4. Inspect the brake caliper pistons. If the pistons are phenolic, (brown in color) no modifications are required. Reassemble the calipers as described in the shop manual. If the truck is equipped with a 7.5L EFI engine, install the brake tube insulator kit. If the truck is not equipped with an 7.5L EFI engine, install the wheels and tires and release the truck.
    If the pistons are aluminum, continue as described below.
  5. Remove the steel retainer and Nomex thermal washers from the kit.
  6. Place a steel retainer on a bench with the tabs facing up. Refer to Figure 1.
  7. Place a Nomex thermal washer over the tabs so that it rests on the barb of each tab. Then, carefully press it over the barb of one of the tabs. Repeat the procedure for each of the remaining tabs.

    • NOTE:
      Do not bend the tabs. The inner edge of the washer may crease slightly as it passes over the barb. This is permissible provided that the crease can be smoothed out once the washer is in place. The washer must be installed without tearing.

  8. Push the washer down onto the back face of the retainer. Be sure it is seated uniformly on the retainer. Once installed, do not use an adhesive or other aid to hold it in place. This is neither necessary nor permissible.
  9. Snap an assembled insulator into the inside diameter of each caliper piston. Be sure the assembly is firmly seated on the rim of the piston. See Figure 2.
  10. Install the inner and outer brake linings.
  11. Clean the caliper slide surfaces on the caliper and the spindle with a wire brush and lubricate with Disc Brake Caliper Slide Grease, D7AZ-19590-A (ESA-M1C172-A) or equivalent.
  12. Reinstall the brake calipers. Refer to the appropriate shop manual for the procedures.
  13. Install the wheel and tire assemblies.

May 25, 2009 | 2007 Ford E-350 Super Duty Length XLT

1 Answer

96 ford windstar


most likeley the front calipers are hanging up and heated up the rotors warping them. the cheapest way out is jack up each side of the van and spin each tire while someone slightly presses the brake to find out what wheel has a pulsation hesitation. then pull that brake caliper off and clean and re grease the gliders that alow it to slide back and forth and cut that 1 rotor. most likeley you will need to do this to both sides and replace the pads plus check the caliper pistons that they move freely. so to sum it up you might need a complete brake job.

Apr 30, 2009 | 1996 Ford Windstar

3 Answers

Just replaced master cylinder on 1990 aerostar and bled the brakes, still the pedal goes to floor and i have no brakes


Did you bench bleed the master cyl. before installing it? then when you installed the new master, did you bleed all 4 points? If yes, then check all for points for leaking caliper/s and leaking wheel cylinder/s. If the van has ABS, check the valve body for a bleeder screw and see if air bleeds out of it. If you've checked everything twice and did everything right then your new master cyl. may be defective.

Apr 29, 2009 | 1986 Ford F 250

1 Answer

1992 ford aerostar, front passenger side brakes are smoking...why?


i will assume the one that is smoking is the front brakes. sounds like while the van was sitting the brake caliper has locked up and will need to be replaced

Nov 24, 2008 | 1991 Ford Aerostar Extended

Not finding what you are looking for?
Cars & Trucks Logo

Related Topics:

28 people viewed this question

Ask a Question

Usually answered in minutes!

Top Ford Experts

yadayada
yadayada

Level 3 Expert

76846 Answers

Colin Stickland
Colin Stickland

Level 3 Expert

22246 Answers

fordexpert

Level 3 Expert

5546 Answers

Are you a Ford Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...