I need to remove the panel on the back rear door where the rear windshield is
SOURCE: Looking for a free online repair manual for 2004 Ford Expedition
Pretty simple actually. Sounds retarded but here ya go:
Unscrew all the screws visible. This includes the armrest if applicable.
Get a tool from your local auto parts store that looks like a small pry bar that has a little slot in the middle. it almost looks like the weed puller you use to remove dandelions. Seriously...you'll know it when you see it. This thing is a gem and works on ALL door panels. Slip it inbetween the door panel and the metal part of the door and start popping out the panel. You really want to get behind the plastic fastners if you can. Once you get to panel loose, you want to detach any electrical connectors from the door panel switches.
After that, use a little force to work it upwards to clear the door itself. the seal that is butted up against the glass is sometimes tight.
Do what you need to do and installation is in reverse order.
By the way, that tool is less than $10.00!
Good luck and post if you have any problems.
SOURCE: front door panel removal
There is a triangular piece, at top corner, covering a screw behind the mirror. Remove that screw. Remove the piece that covers the handle and remove the screw holding the handle to the door. Look through, where door handle was and remove another screw just above where the handle was. This screw is holding the panel to the actual door. Pop the cover off for the automatic door locks and disconnect them. Lift the panel in an upward direction.
SOURCE: Ford Expedition rear hatch won't open
where is the rear door fuse located on a 2000 ford expedition?
SOURCE: How to remove rear hatch panel on 98 Ford Explorer?
you can get a repair guide at your local auto parts store
SOURCE: how to remove interior door panel on 2004 ford
First pop off the door open handle back plate with a screwdriver. It just snaps on. Do the same with the switch cluster plate below which also snaps in place and remove the switch harness connectors. Next pop off the small narrow cover plate under the armrest pull handle to expose 2 Torx screws. Remove these screws. Next locate a Phillips screw in a retaining cup which is located on the end of the interior door panel just above the latching mechanism and remove that. Locate two 3/8" hex head screws at the bottom of the door panel and remove those. Grab the door panel by the armrest handle and pull up to unhook it from the door. If its the driverside door, you will also have to diconnect the mirror adjustment switch connector to free the door panel.
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