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Rear brake pad installation 99 volkswagen passat can not get the piston to push in ?

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I use a "C" clamp & screw it in slowly. If need be, leave cap of reservoir, and/or crack open your bleeder screw. Bleed after install.

Posted on Dec 30, 2008

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Youe need a special tool that screws the piston in as it is compressed.
There is a free rental tool from Autozone for this application and only required a deposit that is fully refundable on return.

Posted on Dec 31, 2008

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What size bolt holds the brake and caliper on a 99 Volkswagon Passat


For front brake pads replacement you need only usually wrench set, inclusive 7 mm allen key also. But for rear brake pads replacement you need obligatory a special caliper piston pressing tool, in order to press back rear caliper piston with parking brake automatic adjustment!!!
For front brake pads. First you must verify yours front brake disc diameter: 280 mm or 288 mm. After that you can buy the brake pads (with wear sensor). For change front brake pads you must raise vehicle, remove wheels, extract the retaining spring of the caliper, and remove the caliper as follow:
1. Do not disconnect the brake hose from the caliper, and do not allow the caliper to hang by the brake hose!
2. Remove top and bottom caps (on back side of the caliper) for access to guide pins, then unbolt and remove them from the brake carrier. Remove the caliper.
3. Now you must thoroughly clean the brake calipers (free of grease).
4. Remove outer brake pad from brake carrier.
5. Pull inner brake pad out of brake caliper piston.
6. Check up the brake fluid level on the reservor, and emptying if neccessary!
7. Push piston back into brake caliper housing.
8. Install inner brake pad (with expanding spring) in brake caliper piston. (Arrow marked on pad - if exist, must point in direction of brake disc rotation when vehicle is moving forward).
9. Install outer brake pad into brake carrier.
10. Bolt brake caliper housing to brake carrier using two guide pins. Tightening torque is 25 Nm.
11. Install both caps.
12. Insert retaining spring into brake caliper housing. Important: Depress the brake pedal firmly several times while the car is stationary so that the brake pads adjust to their normal operating positions!!! Check brake fluid level and top up if neccessary!!!

Mar 27, 2011 | 1999 Volkswagen Passat

1 Answer

How do I change rear brakes on Passat 2007


Hmm same way you change the front brakes! How to chafe brakes? Jack/secure the car Removed tire Remove pads Loosen the bleeder screw Install new pads Bleed the bakes Test the brakes You're good !

Dec 14, 2010 | 2007 Volkswagen Passat Sedan

1 Answer

Changing rear brake pads


For front brake pads replacement you need only usually wrench set, inclusive 7 mm allen key also.
But for rear brake pads replacement you need obligatory a special caliper piston pressing tool, in order to press back rear caliper piston with parking brake automatic adjustment!!!
For front brake pads. First you must verify yours front brake disc diameter: 280 mm or 288 mm. (On my car y have 288 mm). After that you can buy the brake pads (with wear sensor). For change front brake pads you must raise vehicle, remove wheels, extract the retaining spring of the caliper, and remove the caliper as follow:
1. Do not disconnect the brake hose from the caliper, and do not allow the caliper to hang by the brake hose!
2. Remove top and bottom caps (on back side of the caliper) for access to guide pins, then unbolt and remove them from the brake carrier. Remove the caliper.
3. Now you must thoroughly clean the brake calipers (free of grease).
4. Remove outer brake pad from brake carrier.
5. Pull inner brake pad out of brake caliper piston.
6. Check up the brake fluid level on the reservor, and emptying if neccessary!
7. Push piston back into brake caliper housing.
8. Install inner brake pad (with expanding spring) in brake caliper piston. (Arrow marked on pad - if exist, must point in direction of brake disc rotation when vehicle is moving forward).
9. Install outer brake pad into brake carrier.
10. Bolt brake caliper housing to brake carrier using two guide pins. Tightening torque is 25 Nm.
11. Install both caps.
12. Insert retaining spring into brake caliper housing. Important: Depress the brake pedal firmly several times while the car is stationary so that the brake pads adjust to their normal operating positions!!! Check brake fluid level and top up if neccessary!!!

Please rate my response. Thanks!

Apr 09, 2010 | 1999 Volkswagen Passat

2 Answers

2003 vw passat.How can I compress rear brake caliper to change the pads.MIKE


you need a special tool which fits into the two slots on the caliper and rotates while applying pressure to return the caliper piston. it is because the caliper piston is threaded for use with a combination parking brake.

Mar 25, 2010 | 2003 Volkswagen Passat

1 Answer

How adjust rear breaks when changing break pads


There is no adjustment when changing pads. How do you compress the piston? If it's electric parking brake, then you can't, you HAVE to take it to a VW shop. If it's not, then you screw in the back pistons, and pushing in the front one's with a C clamp or something.

Jul 11, 2009 | 2004 Volkswagen Passat

1 Answer

Passat 2003 tdi, brake pad change..


Proper size wrenches and a large C-clamp to push piston back into the caliper is only tools for the front, but back disk brakes require special tool to TURN the piston as it is pushed back into caliper to reset emergency brake. This tool can often be borrowed from Auto parts store or purchased from Harbor Freight http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=40732 for about $20. Don't try to service rear disks without the tool, Calipers can be broken if not retracted properly!

Jul 03, 2009 | 1999 Volkswagen Passat

1 Answer

1993 vw passat rear brakes...unable to compress caliper piston? Caliper is off, the new brakes are on but I am unable to get the caliper pistons back far enough to go over the new brake pads.


G clapm and water pump pliers needed,slight compression on G clamp which is on back /piston slight pressure applied then turn the piston with the waterpump pliers ,better with two people one holding it and keeping pressure on G clamp whilst the other turns piston.Yes i know their is a special tool for this and every motor has its own style of tool but mine does all .

Feb 22, 2009 | 2001 Volkswagen Passat

1 Answer

Rear brake pad installation 99 volkswagen passat


If you can't see diagrams(sometimes happens) let me know and I will get them to you

  1. Raise and support the vehicle. Remove the rear wheels.
  2. If equipped, disconnect the brake pad wear sensor from the harness.
  3. Counterhold the lower sliding pin using a thin open-end wrench and remove the caliper-to-sliding pin hex bolt.
  4. Pivot the caliper upward or if necessary remove the upper caliper-to-sliding pin hex bolt.
  5. Using a brake caliper retraction tool, select the appropriate sized piston press arbor and install the tool onto the brake caliper. Following the tool manufacturer's recommendations, use the tool to rotate the caliper piston clockwise as it is pressed into the brake caliper housing, until it is fully retracted.
0900c152800c30b8.jpgUse a thin open-end wrench to . . . 0900c152800c30b7.jpg. . . support the caliper sliding pin when removing the caliper mounting bolt 0900c152800c30d7.jpgUse a disc brake caliper piston retracting tool that will rotate the caliper piston as it is pressed into the caliper 0900c152800c30d8.jpgThe rear caliper piston is slotted to allow a retracting tool to rotate the piston when replacing the brake padsTo install:
  1. Clean the brake caliper and all sliding surfaces. With the caliper piston pressed fully back into the caliper housing, check for leaking fluid and damaged dust boots.
  2. If equipped, install a new brake pad wear sensor in the pad if the plastic part has been worn through on the old sensor. New sensors are not required unless the wire inside the plastic part has been exposed.
  3. Lubricate the slider bolts with approved brake grease.
  4. Install the brake pads onto the bracket assembly, and then carefully lower the caliper over the caliper mount. Check and make sure that the pad springs are correctly seated.
  5. Replace all removed caliper-to-sliding pin bolts and torque to:
  6. 1990-97 Passat models: 25 ft. lbs. (35 Nm)
  7. 1998-00 Passat models: 22 ft. lbs. (30 Nm)
  8. If equipped, connect the brake wear sensor wire to the harness. Check for a good connection as most problems with the sensor circuit are caused by faulty connections. Check that the wire is held by the loop in the dust cover and the connector is held at the clips.
  9. Install the wheels and hand tighten the lug bolts. Lower the vehicle carefully until the tires begin to contact the surface and torque the lug bolts to specification in a crisscross pattern to:
  10. M12 x 1.5 lug bolts: 81 ft. lbs. (110 Nm)
  11. M14 x 1.5 lug bolts: 89 ft. lbs. (120 Nm)
Feel free to contact if you have any questions

Nov 15, 2008 | 1999 Volkswagen Passat

1 Answer

Replacing brake pads in 2001 passat tdi


You'll need a few special tools. You will need some common metric wrenches and sockets, 10-19mm will be more than enough, and you'll need an 8mm Allen bit as well, to remove the caliper mounting bolts (these anchor the caliper to the caliper carrier). If you're doing rear brakes, you'll also need the proper tools to screw the calipers back in. If you're doing front brakes, you can use a C-clamp to compress the pistons back in. Other than that, and maybe a big beefy screwdriver to separate the caliper from the carrier, there's nothing to it.

Jul 21, 2008 | 2001 Volkswagen Passat

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