Question about 2004 Ford Expedition

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Can't adjust 2004 Ford Expedition headlight

The factory adjustment bolt doesn't move the headlight per the manual. how do you adjust the headlight height? Headlights are pointing up in the sky. I removed the headlight housing top fasteners and added spacer washers to behind the top bolts to point the headlight housing further down.

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    adjust headlights

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    adjusting headlihghts

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I had a similar problem on my 04 expedition. I just bought it and the headlights were aiming too far down. A rather larger gap was noticeable between the headlight and the hood. The so called adjustment bolt did nothing. I removed the headlights and found 2 issues. On the adjustment bolt there is a washer. Make sure when you re-install the headlight the washer sets on top of the plastic slot and is visible when looking down behind the headlight. Without the washer being in the correct location it will not tighten the headlight in place.
Second I found the adjustment bolt adjusted nothing. It merely tightened the headlight in place. What I had to do was to loosen this bolt and physically move the headlight into place and the re-tighten the bolt. Hence the slot is the adjustment. Turning the bolt CW or CCW did not move the headlight.
I tried several things trying to figure why the lights would not move until I realized I could move the light with my hands and tightened them in place using the adjustment bolt.

This may not be your issue but I found the owners manual instructions to be useless.

Posted on Jan 02, 2009

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