Question about 1994 Jeep Grand Cherokee

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Power stearing pump pully alighnment

Items replaced tensioner assembly/ idler pulley/ power stearing pump and pulley/ belt/ water pump just before i bought by like two mounths ago
for some reson it wants to keep shreading belts and i cant figure out why if you can help me i would apreasheate it thanks

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  • Jeep Master
  • 6,982 Answers

Assuming that everything else is OK, first, sight down the belt/pulley arrangement and make sure that everything is aligned correctly. If the pump pulley is not lined up and the pump is a remanufactured unit, it is possible that they pressed the pulley either too far, or not far enough onto the pump shaft. (any machine shop can correct this). If any other pulley is in or out too far, either the component is incorrect or shims are needed to get proper alignment.

Posted on Dec 29, 2008

  • Richard Scordino Dec 29, 2008

    PS:same goes for reman water pumps (Pulley flange shaft either too far into pump or too far out) (why I buy these as new.

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snorkelbobby_26.gif Item Part Number Description 1 3A733 Power steering pump pulley 2 8620 Drive belt 3 2E884 A/C clutch pulley 4 6316 Crankshaft pulley 5 6B209 Drive belt tensioner 6 10344 Generator pulley


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snorkelbobby_27.gif Item Part Number Description 1 10344 Generator pulley 2 19A216 Belt idler pulley 3 3A733 Power steering pump pulley 4 6C301 Drive belt 5 2E884 A/C clutch pulley 6 6B320 Crankshaft pulley 7 8509 Water pump pulley 8 6A228 Drive belt tensioner

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Item Part Number Description 1 10346 Generator 2 6B209 Drive Belt Tensioner 3 3A674 Power Steering Pump 4 19703 A/C Compressor 5 6A312 Crankshaft Pulley 6 6C348 Idler Pulley 7 8501 Water Pump 8 8620 Drive Belt


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Item Part Number Description 1 10346 Generator 2 3A674 Power Steering Pump 3 19703 A/C Compressor 4 6C348 Idler Pulley 5 6B321 Crankshaft Vibration Damper and Pulley 6 8501 Water Pump 7 6B209 Drive Belt Tensioner 8 8620 Drive Belt

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Section 11-02A: Steering Pump, Power, C-II 1996 Aerostar, Ranger and Explorer Vehicles Workshop Manual REMOVAL AND INSTALLATION Pump and Pulley SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Steering Pump Pulley Remover T69L-10300-B Steering Pump Pulley Replacer T65P-3A733-C
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  1. Remove the power steering pressure hose (3A719) by unscrewing connector from the pump.
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    Item Part Number Description 1 10346 Generator 2 8501 Water Pump 3 8678 Belt Idler Pulley 4 3A733 Power Steering Pump Pulley 5 6303 Crankshaft 6 2884 A/C Clutch 7 — Without A/C On the 2.3L I-4 and 4.0L V-6 engines, slacken belt tension by lifting drive belt tensioner in a counterclockwise direction. On Ranger 3.0L V-6 engines, slacken belt tension by lifting drive belt tensioner in a clockwise direction. Remove drive belt (8620) from under drive belt tensioner and slowly lower pulley to stop. Remove the drive belt from the power steering pump pulley (3A733).





    Item Part Number Description 1 10346 Generator 2 2884 A/C Clutch 3 3A733 Power Steering Pump Pulley 4 8501 Water Pump 5 6303 Crankshaft 6 8678 Belt Idler Pulley 7 6B209 Drive Belt Tensioner
  1. NOTE: If the drive belt requires servicing, refer to Section 03-05 .

    Remove the drive belt from the power steering pump pulley.
  1. Remove the oil dipstick tube.
  1. Remove the power steering pump support (3C511).
  1. Install Steering Pump Pulley Remover T69L-10300-B on the pulley.
  1. NOTE: Do not apply pressure on the power steering pump rotor shaft (3B559). Pressure will damage internal thrust areas of the power steering pump (3A674).

    While holding the remover tool nut stationary with a wrench, rotate the inner spindle of the remover tool clockwise until the pulley is pulled off the power steering pump rotor shaft.
  1. Remove the bolts attaching the power steering pump to the A/C compressor mounting bracket (2882).
Installation
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  1. Position the support on the A/C compressor mounting bracket. Install mounting bolts and tighten to 47-64 Nm (35-47 lb-ft).
  1. NOTE: Fore/aft location of power steering pump pulley on power steering pump rotor shaft is critical. Incorrect belt alignment may cause drive belt squeal or chirp. Make sure pull-off groove on power steering pump pulley is facing front and flush with end of shaft ± 0.254mm (± 0.010 inch).

    Install the Steering Pump Pulley Replacer T65P-3A733-C and install the power steering pump pulley.
  1. Install the drive belt on the power steering pump pulley.
  1. On the 2.3L I-4, Ranger 3.0L V-6, and 4.0L V-6 engines, position and rotate drive belt on engine. While lifting drive belt tensioner in a counterclockwise direction (clockwise on Ranger 3.0L V-6), slide drive belt under drive belt tensioner and lower drive belt tensioner to drive belt.
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  1. Install the power steering pump support, if removed.
  1. Install the oil dipstick tube.
  1. Install the pressure hose tube nut and new Teflon® wagner into power steering pump valve outlet fitting (3D654) and tighten to 41-54 Nm (30-40 lb-ft).
  1. Connect the power steering return hose to the power steering pump, and reposition the clamp.
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    Power Steering Pump and Power Steering Pulley, 2.3L TPH Engine, Ranger Only





    Item Part Number Description 1 2882 A/C Compressor Mounting Bracket 2 N606543-S2 Bolt (2 Req'd) 3 N606069-S2 Bolt (2 Req'd) 4 N605803-S2 Bolt 5 N800199-S8M Screw 6 3D673 Power Steering Pump Pulley 7 3F671 Power Steering Belt Idler Support 8 N806020-S2 Bolt 9 3A674 Power Steering Pump 10 19703 A/C Compressor A — Tighten to 21.2-29 Nm (16-21 Lb-Ft) B — Tighten to 40.3-55 Nm (30-41 Lb-Ft) C — Tighten to 44-51 Nm
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    Power Steering Pump and Power Steering Pulley, 3.0L Engine, Aerostar





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Accessory Drive Component Locations 3.0L (2V)a0007698.gif
Item Part Number Description 1 10346 Generator pulley 2 8678 Belt idler pulley 3 3A733 Power steering pump pulley 4 8620 Drive belt 5 2E884 A/C clutch pulley 6 6B209 Drive belt tensioner pulley 7 6312 Crankshaft pulley 8 8509 Water pump pulley

Component Locations 3.0L (4V)a0007699.gif
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3186cf9.gif
Item Part Number Description 1 8679 Belt idler pulley 2 10344 Generator pulley 3 8620 Drive belt 4 3A733 Power steering pump pulley 5 6312 Crankshaft pulley 6 8509 Water pump pulley 7 2E884 A/C clutch pulley 8 6B209 Drive belt tensioner pulley
------------------------------------------------------------------------
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74aa6ac.gif
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Drive Belt Replacement ani_caut.gif WARNING: IF EQUIPPED, DO NOT ALLOW DRIVE BELT TENSIONER (6B209) TO SNAP BACK AS DAMAGE TO DRIVE BELT TENSIONER OR PERSONAL INJURY COULD RESULT.
NOTE: Minor cracks in the V-grooved portion of the serpentine drive belt (8620) are considered normal and acceptable. If the drive belt has chunks missing from the ribs, the drive belt should be replaced.

NOTE: Conditions requiring drive belt replacement are excessive wear, rib chunk-out, severe glazing, frayed cords or other conditions. Replace any drive belt exhibiting any of these conditions.

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q1834c.gif

Drive Belt, Serpentine—Except SHO
Removal
  1. ani_caut.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP FROM DRIVE BELT TENSIONER OR PERSONAL INJURY AND/OR DAMAGE TO DRIVE BELT TENSIONER AND DRIVE BELT MAY OCCUR.
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    Drive Belt Tensioner—3.0L (4V)


    q3759a.gif

Installation
  1. Install drive belt over all pulleys (except drive belt tensioner).
  1. Rotate drive belt tensioner as described under the removal procedure and install drive belt over drive belt tensioner pulley. Make sure that all V-grooves make proper contact with pulleys. Make sure spring keeper releases or improper belt tension will occur.


    Pulley, Routing—Accessory Drive Belt 3.0L (2V)/3.0L (2V) FF Engine


    q3244d.gif


    Item Part Number Description 1 10300 Generator 2 6C348 Idler Pulley 3 3A674 Power Steering Pump 4 19703 A/C Compressor 5 6312 Crankshaft Pulley 6 6B209 Drive Belt Tensioner 7 8501 Water Pump 8 8620 Drive Belt

    Pulley, Routing—Accessory Drive Belt 3.0L (4V)


    q3735a.gif


    Item Part Number Description 1 3A674 Power Steering Pump 2 8501 Water Pump 3 19703 A/C Compressor 4 8620 Drive Belt 5 6312 Crankshaft Pulley 6 6B209 Drive Belt Tensioner 7 10300 Generator
3.4L SHO Engine
Removal
  1. Remove the right front wheel and tire assembly. For additional information, refer to Section 04-04.
  1. Remove the inner fender splash shield.
  1. Remove the alternator shield.
  1. ani_caut.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE WRENCH DOES NOT SLIP FROMDRIVE BELT TENSIONER OR POSSIBLE PERSONAL INJURY AND/OR DAMAGE TO DRIVE BELT TENSIONER AND DRIVE BELT MAY OCCUR.
    Using a 3/8 inch ratchet on the lifting lug, rotate drive belt tensioner counterclockwise (upward) and engage spring keeper. Remove drive belt from drive belt tensioner.
  1. Lower vehicle.
  1. Remove drive belt.
Installation
  1. Install drive belt over all pulleys (except drive belt tensioner ).
  1. Raise vehicle on hoist.
  1. Rotate drive belt tensioner , as described under Removal procedure and install drive belt over drive belt tensioner pulley. Make sure all V-grooves make proper contact with pulleys. Make sure the spring keeper is released or improper belt tension will occur.
  1. Install the alternator shield.
  1. Install the inner fender splash shield.
  1. Install the wheel and tire assembly. For additional information, refer to Section 04-04.


    Pulley Routing—Accessory Drive Belt, 3.4L SHO


    q3736a.gif


    Item Part Number Description 1 3A733 Power Steering Pump Pulley 2 6B217 (RH) Idler Pulley 3 19703 A/C Compressor 4 8620 Drive Belt 5 6312 Crankshaft Pulley 6 6B209 Drive Belt Tensioner 7 10346 Generator 8 6B217 (LH) Idler Pulley 9 6B217 (Center) Idler Pulley
Drive Belt, Water Pump
Removal
  1. NOTE: If removal of the water pump drive pulley is required, refer to Section 03-03.

    Rotate drive belt tensioner clockwise by hand and remove drive belt from drive belt tensioner .
  1. Remove drive belt from water pump drive pulley and water pump pulley.
Installation
  1. Position drive belt onto water pump drive pulley and water pump pulley.
  1. Rotate drive belt tensioner clockwise by hand and install drive belt over top of drive belt tensioner pulley. Make sure all V-grooves make proper contact with pulleys.


    Pulley Routing—Water Pump Drive Belt


    q3737a.gif


    Item Part Number Description 1 6B209 Drive Belt Tensioner 2 6A312 Crankshaft Pulley 3 8501 Water Pump 4 8620 Drive Belt

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b5421bb.gif Item Part Number Description 1 6B209 Drive Belt Tensioner 2 8678 Belt Idler Pulley 3 10344 Generator Pulley 4 8509 Water Pump Pulley 5 8678 Belt Idler Pulley 6 3A733 Power Steering Pump Pulley 7 6316 Crankshaft Vibration Damper and Pulley 8 — Drive Belt Tensioner Pulley 9 2E884 A/C Clutch Pulley (If Equipped)

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go here for help
http://autos.groups.yahoo.com/group/villagerquest/files/

392e46a.gif
Item Part Number Description 1 — A/C Compressor Drive Belt Idler Pulley Adjustment Bolt (If equipped)
(Part of 8678) 2 — A/C Compressor Drive Belt Idler Pulley Tensioner Bolt (If equipped)
(Part of 8678) 3 8678 A/C Compressor Drive Belt Idler Pulley (If equipped) 4 8620 A/C Compressor Drive Belt (If equipped) 5 2E884 A/C Clutch Pulley (If equipped) 6 10346 Generator 7 10344 Generator Pulley 8 11719 Generator Adjustment Bolt 9 — Generator Locking Bolt 10 8620 Generator Drive Belt 11 6312 Crankshaft Pulley 12 — Water Pump and Power Steering Pump Drive Belt Adjustment Bolt (Part of 8678) 13 8678 Water Pump and Power Steering Pump Drive Belt Idler Pulley 14 — Water Pump and Power Steering Pump Drive Belt Idler Pulley Locknut (Part of 8678) 15 3A733 Power Steering Pump Pulley 16 8620 Water Pump and Power Steering Pump Drive Belt 17 8509 Water Pump Pulley A — Tighten to 16-20 Nm (12-15 Lb-Ft) B — Tighten to 33-37 Nm (24-28 Lb-Ft)

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