Question about 2004 Dodge Ram 3500 Truck

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04 dodge diesel cuts out while driving at speed

My 2004 dodge 3500, 325h.p. H.O. cummins manual 6spd. cuts out while driving at any speed. May happen once in 50-100miles. Cuts out from one complete dead miss to a 3-4 seconds. Dealer said it was lift pump at a cost of $785.00 but I installed a F.A.S.S. (fuel air separation system) electric high flow fuel pump at $650.00. Problem still there! Anybody got a clue?
Thanks, Rick

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  • vipercrazy2 Dec 30, 2008

    Thanks for the response but by putting in the new FASS fuel pump it no longer needs fuel to the high pressure pump so the problem is now beyond fuel to engine trouble. It has been said that it could be one of the following AIT SENSOR what ever that is, FUEL REGULATOR SENSOR at $400.00 , THROTTLE POSITION SENSOR at $1200.00, or the High pressure pump/injection pump at $4500.00 or it could even be an electrical problem. Still looking for help!

    Thanks

  • vipercrazy2 Dec 30, 2008

    Thanks for the effort but this prognosis was eliminated when the FASS fuel system was added. Now the problem must be from the injection or high pressure pump. I've been told that it could be one of the following AIT SENSOR whatever that is, FUEL REGULATOR SENSOR at $400, TPS throttle position sensor at $1200 or even the high pressure pump/injection pump at $4500. Any more ideas?

    Thanks, Rick

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I had the same problem........ It would cut out real bad, then some times it would not.......
I had lots of people tell me lots of things, and I did them, nothing worked, then I thought it may b sucking air, so I tightened up the fuel filter lid,(the top of the fuel filter housing), and it all but stopped cutting out, now it will cut out very seldom, hardly never and when it does it is just for a split second.
good luck;)

Posted on Apr 20, 2009

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Hi. I had the same problem on my 2004 Dodge Ram 3500 Cummins. I went to the dealer and they did a bunch of diagnostics and they replaced my fuel pump. At the same time they put in a retrofit kit that moved the fuel pump to the inside of the gas tank. I have not had the problem since. The cost was about $1,200, but my 100,000 mile drivetrain warranty covered it and I had to pay the $100 deductible.

Posted on Dec 27, 2008

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