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Instaling water pump

Can not get old pump out

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Disconnect the engine mounts and raise the engine, it will come out then.

Posted on Dec 12, 2008

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Installing water pump on a 97 chrysler lhs


you will want to do this when the car is cold. Remove the belt and you should have 4 bolts that are holding it on. once those are out then you can remove the old water pump keep in mind when you remove it you are going to lose all your antifreeze as well. take a razor blade and remove the old gasket off the engine and replace with the new one then bolt your new pump back on and install your belt and fill her back up with antifreeze the start the engine. Turn the heater on in the car so you can make sure that its working properly.

Aug 18, 2012 | Chrysler LHS Cars & Trucks

3 Answers

How to Install Waterpump


Water Pump REMOVAL & INSTALLATION 2.3L and 2.5L Engines Fig. 1: Exploded view of the water pump and related parts for the 2.3L and 2.5L engine 85553140.gif
  1. Disconnect the negative battery cable.
  2. Drain the cooling system. CAUTION
    When draining engine coolant, keep in mind that cats and dogs are attracted to ethylene glycol antifreeze and could drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain coolant into a sealable container. Coolant should be reused unless it is contaminated or is several years old.
  3. Remove the two bolts that retain the fan shroud and position the shroud back over the fan.
  4. Remove the four bolts that retain the cooling fan. Remove the fan and shroud.
  5. Loosen and remove the accessory drive belt. Earlier models may have two drive belts, remove them both.
  6. Remove the water pump pulley and, if necessary, the vent hose to the emissions canister.
  7. Remove the heater hose at the water pump.
  8. Remove the timing belt cover. Remove the lower radiator hose from the water pump.
  9. Remove the water pump mounting bolts and the water pump. Clean all gasket mounting surfaces.
  10. Install the water pump in the reverse order of removal. Coat the threads of the mounting bolts with sealer before installation.
2.9L Engines
  1. Drain the coolant from the radiator and remove the lower hose and the return hose from the water inlet housing. CAUTION
    When draining the coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  2. Using Tools T83T-6312-A and B remove the fan and clutch assembly from the front of the water pump. NOTE: See the engine fan removal procedure in this section.
  3. Loosen the alternator mounting bolts and remove the alternator belt.
  4. Remove the water pump pulley.
  5. Remove the bolts retaining the water pump assembly and remove the water pump, water inlet housing, and the thermostat from the front cover.
  6. Before installing the water pump, clean the gasket surfaces on the front cover and on the water pump assembly. Apply gasket sealer to both sides of the new gasket and install the water pump in the reverse order of removal.
3.0L Engine
  1. Disconnect the battery ground cable.
  2. Drain the cooling system. CAUTION
    When draining the coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  3. Remove the engine fan.
  4. Loosen the 4 water pump pulley bolts.
  5. Remove the accessory drive belts. Fig. 2: Exploded view of the 3.0L engine water pump 85553151.gif

  6. Remove the water pump pulley.
  7. Remove the alternator adjusting arm and throttle body brace.
  8. Remove the lower radiator hose.
  9. Disconnect the heater hose at the pump.
  10. Rotate the belt adjuster out of the way.
  11. Remove the water pump attaching bolts. Note their location for installation.
  12. Remove the pump and discard the gasket.
  13. Thoroughly clean the pump and engine mating surfaces. To install:
  14. Using an adhesive type sealer, position a new gasket on the timing cover.
  15. Position the water pump and start the bolts. When all the bolts are started, torque them to specifications. Refer to the necessary illustration. Fig. 3: 3.0L engine water pump and front cover fastener chart 85553152.gif

  16. Install the lower hose and connect the radiator hose.
  17. Install the pulley and hand-tighten the 4 bolts.
  18. Install the alternator adjusting arm and brace.
  19. Install the belts and tension them. See Section 1.
  20. Tighten the 4 pulley bolts to 19 ft. lbs.
  21. Install the fan.
  22. Fill and bleed the cooling system.
  23. Connect the battery ground cable. Run the engine and check for leaks.

Jan 13, 2011 | 1991 Ford Explorer

1 Answer

How to replace the water pump on a 1992 geo tracker 1.6 liter engine


Water Pump - REMOVAL & INSTALLATION
During these procedures, identify all components removed from the engine so that they may be reinstalled in their original positions. If discarding the old components so that new components can be installed, identifying the old items is not necessary.


1.3L and 1.6L Engines

  1. Remove the timing belt cover, timing belt, tensioner, plate and spring.
  2. Remove the water pump mounting bolts.
  3. Remove the one (1.6L MFI engines) or two (1.3L and 1.6L TFI engines) small rubber seals from between the water pump and the oil pump, and the water pump and the cylinder head.
  4. If necessary for clearance, remove the oil level dipstick tube retaining bolt from the engine block and the alternator adjusting brace.
e6f342c.jpg

Fig. 1: Exploded view of the water pump mounting

WARNING Do NOT use a prybar between the water pump housing and the engine block to separate the two components; this can cause scratches and/or gouges, which can prevent proper sealing.
  1. Pull the water pump off of the engine block. If the water pump is difficult to remove from the engine block, use a soft-faced mallet to tap the water pump housing until it loosens.
Do not disassemble the water pump; if the water pump is damaged or defective, the entire unit is replaced.
  1. Thoroughly clean the water pump gasket mating surfaces of old gasket material and corrosion.
To install:
  1. Along with a new gasket, install the water pump on the engine block. Tighten the water pump mounting bolts to 88-115 inch lbs. (10-13 Nm).
  2. On 1.3L and TFI 1.6L engines, install two new rubber seals: one between the water pump and oil pump, and the other between the water pump and the cylinder head. The MFI 1.6L engines only use one rubber seal, located between the water and oil pumps.
  1. If removed, install the alternator adjusting brace and the oil level dipstick retaining bolt.
  2. Install the timing belt, tensioner, plate, spring and cover.

Hope helps (remember comment and rated this).

Jul 19, 2010 | 1991 Geo Storm

2 Answers

Changing a water pump on a 1981 ford f100 pick-up


Ford Pick-Ups/Bronco 1976-1986 Repair Guide Water Pump - REMOVAL & INSTALLATION

6-300 Engines
  1. Drain the cooling system.
CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by the ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  1. Disconnect the lower radiator hose from the water pump.
  2. Remove the drive belt, fan, fan spacer, fan shroud, if so equipped, and water pump pulley.
  3. Remove the alternator pivot arm from the pump.
  4. Disconnect the heater hose at the water pump.
  5. Remove the water pump.
  6. Before installing the old water pump, clean the gasket mounting surfaces on the pump and on the cylinder block. If a new water pump is being installed, remove the heater hose fitting from the old pump and install it on the new one. Coat the new gaskets with sealer on both sides and install the water pump in the reverse order of removal. Torque the mounting bolts to 14-18 ft. lbs.

V6-3.8L Engines
See Figures 1 and 2

5ee356b.jpg

Fig. 1: V6 water pump installation

e5820a7.jpg

Fig. 2: V6 water pump bolt torque sequence
  1. Drain the cooling system.
CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by the ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  1. Remove the air cleaner.
  2. Remove the bolts securing the fan shroud to the radiator, if so equipped, and position the shroud over the fan.
  3. Disconnect the lower radiator hose, heater hose and by-pass hose at the water pump. Remove the drive belts, fan, fan spacer and pulley. Remove the fan shroud, if so equipped.
  4. Loosen the alternator pivot bolt and the bolt attaching the alternator adjusting arm to the water pump. Remove the power steering pump bracket from the water pump and position it out of the way.
  5. If necessary, remove the air conditioner compressor and bracket. The refrigerant lines should remain connected.
  6. Remove the bolts securing the water pump to the timing chain cover and remove the water pump.
  7. Thoroughly clean the mounting surfaces of all gasket material.
  8. Install the water pump in the reverse order of removal, using a new gasket. Torque the bolts to 15-22 ft. lbs. in the sequence shown.


8-360, 390
  1. Drain the cooling system.
CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by the ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  1. Remove the bolts securing the fan shroud to the radiator, if so equipped, and position the shroud over the fan.
  2. Disconnect the lower radiator hose, heater hose and by-pass hose at the water pump. Remove the drive belts, fan, fan spacer and pulley. Remove the fan shroud, if so equipped.
  3. Loosen the alternator pivot bolt and the bolt attaching the alternator adjusting arm to the water pump. Remove the power steering pump bracket from the water pump and position it out of the way.
  4. If necessary, remove the air conditioner compressor and bracket. The refrigerant lines should remain connected.
  5. Remove the bolts securing the water pump to the timing chain cover and remove the water pump.
  6. Install the water pump in the reverse order of removal, using a new gasket. Torque the bolts to 20-25 ft. lbs.

8-351M, 400, 460
  1. Disconnect the battery ground.
  2. Drain the cooling system.
CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by the ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  1. Remove the bolts securing the fan shroud to the radiator, if so equipped, and position the shroud over the fan.
  2. Remove the fan assembly.
  3. Remove the fan shroud.
  4. Remove the accessory drive belts and water pump pulley.
  5. Remove the alternator and brackets.
  6. Remove the compressor and bracket and lay it aside. DO NOT disconnect the refrigerant lines!
  7. Remove the power steering pump and brackets. Lay it aside. DO NOT disconnect the fluid lines!
  8. Disconnect the heater hose and lower radiator hose from the pump.
  9. Remove the bolts securing the water pump to the engine and lift off the water pump.
  10. Clean all gasket mounting surfaces thoroughly.
To install:
  1. Install the water pump in the reverse order of removal, using a new gasket coated with sealer. Torque the bolts to 12-18 ft. lbs.
  2. Install all remaining parts in reverse order. Fill the cooling system, start the engine and check for leaks.

continue...

Mar 25, 2010 | 1981 Ford F 100

1 Answer

How do i take off the old water pump on 1996 geo metro 4 cyl?


Removal & Installation
  1. Disconnect the negative battery cable.
  2. Drain the cooling system.
  3. Remove the air cleaner.
  4. Remove the suction pipe bracket for the A/C compressor, if equipped.
  5. Loosen but do not remove the 4 water pump pulley bolts.
  6. Raise and safely support the vehicle.
  7. Remove the lower splash shield.
  8. Remove the A/C compressor drive belt, if equipped.
  9. Remove the alternator drive belt.
  10. Remove the crankshaft and water pump pulleys.
  11. Remove the timing belt.
  12. Remove the oil level dipstick and tube.
  13. Remove the alternator adjusting bracket from the water pump.
  14. Remove the water pump rubber seals.
  15. Remove the water pump mounting bolts and nuts and remove the water pump from the engine.


ae1b66e.gif
Water pump mounting location

  1. Clean the gasket mating surfaces thoroughly.
  2. Check the water pump by hand for smooth operation. If the pump does not operate smoothly or is noisy, replace it.
  3. Install the pump using a new gasket. Tighten the bolts to 115 inch lbs. (13 Nm).
  4. Install new rubber seals.
  5. Install the upper alternator adjusting bracket and tighten the bolt to 17 ft. lbs. (23 Nm).
  6. Install the oil level dipstick and tube.
  7. Install the timing belt.
  8. Install the water pump and crankshaft pulleys. Leave the water pump pulley bolts hand-tight.
  9. Install the alternator drive belt.
  10. Install the lower alternator cover plate and tighten the bolts to 89 inch lbs. (10 Nm).
  11. Install the A/C compressor drive belt, if equipped.
  12. Install the lower splash shield and lower the vehicle.
  13. Tighten the water pump pulley mounting bolts to 18 ft. lbs. (24 Nm).
  14. Adjust the water pump drive belt tension and tighten the alternator adjustment bolt to 17 ft. lbs. (23 Nm).
  15. Install the suction pipe bracket for the A/C compressor, if equipped.
  16. Install the air cleaner.
  17. Refill the cooling system.
  18. Connect the negative battery cable.
  19. Start the engine and check for leaks.


83667f6.gif Water pump assembly showing rubber seal location


  1. Disconnect the negative battery cable.
  2. Drain the cooling system.

    CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by the ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.

  3. Remove the air cleaner assembly.
  4. Loosen but do not remove the four coolant pump pulley bolts.
  5. Raise and support the vehicle safely.
  6. Remove the lower splash shield.
  7. Remove the air conditioner compressor drive belt.
  8. Remove the lower alternator cover plate bolts, loosen the alternator adjusting bolt, and remove the drive belt.
  9. Remove the crankshaft pulley.
  10. Remove the coolant pump pulley.
  11. Remove the timing belt.
  12. Remove the oil level dipstick and guide tube.
  13. Remove the alternator adjusting bracket from the water pump.
  14. Remove the water pump rubber seals.
  15. Remove the water pump mounting bolts and nuts. Remove the water pump from the vehicle.
To install:
  1. Clean the gasket mating surfaces thoroughly.
  2. Check the water pump by hand for smooth operation. If the pump does not operate smoothly or is noisy, replace it.
  3. Install the pump using a new gasket. Tighten bolts to 115 inch lbs. (13 Nm).
  4. Install new rubber seals.
  5. Install the upper alternator adjusting bracket and tighten bolt to 17 ft. lbs. (23 Nm).
  6. Install the oil level dipstick and guide tube.
  7. Install the timing belt.
  8. Install the water pump pulley and leave the bolts hand tight.
  9. Install the crankshaft pulley.
  10. Install the water pump/alternator drive belt.
  11. Install the lower alternator cover plate and tighten bolts to 89 inch lbs. (10 Nm).
  12. Install the air conditioner compressor drive belt by releasing the tensioner pulley and installing belt.
  13. Install the lower splash shield and lower vehicle.
  14. Tighten water pump pulley mounting bolts to 18 ft. lbs. (24 Nm).
  15. Adjust the water pump drive belt tension and tighten alternator adjustment bolt to 17 ft. lbs. (23 Nm).
  16. Install the air cleaner assembly.
  17. Refill the cooling system.
  18. Connect the negative battery cable.
  19. Start the engine and allow it to reach operating temperature. Check for leaks and refill cooling system as necessary.

Mar 06, 2010 | 1996 Geo Metro

1 Answer

How do i change a water pump in a 1995 Pontiac Grand Prix


Hope the following will help.
1) Drain the radiator.
2) Loosen the 4 bolts on the water pump pulley. You will remove the pulley and install it on the new pump. Just loosen the bolts 1/4" turn with the belt still on, this will prevent the pulley from turning.
3) Remove serpentine belt.
4) Remove 4 bolts and the pulley and set aside.
5) Remove two power steering pump bolts (15mm). You must do this because one of the bolts for the water pump is behind the PS pulley, and you can�t remove it without moving the PS pump out of the way. The bolts on the PS pump are in the 12 o�clock and 6 o�clock position. There is a large access hole in the PS pump pulley. Just line it up, slip in a long socket and remove them. Let the PS pump rest on the oil filter housing.
6) Remove water pump. There are 4 large bolts (15mm) and 4 small bolts (3/8") on the water pump. After the bolts are all out, I placed a length of pipe on the water pump and gave it a couple taps with a hammer and it popped right off.
7) Remove old gasket. The tool of choice IMO is a razor blade like you�d use to remove a winshield inspection sticker. Be careful not to score the mating surface. Remove old gasket and dry off surface.
8) Seat the new gasket and water pump in place, install all the bolts.
9) Reinstall the PS pump and torque bolts.
10) Install pulley on water pump and torque.
11) Install serpentine belt.
12) Re-torque bolts on water pump pulley if needed.



Sep 29, 2009 | 1995 Pontiac Grand Prix

1 Answer

Replacement of Water Pump. 2001 Chevy Cavalier 2.4 L


Stick with me on this
1.Put the car on jack stands
2.Remove the exhuast manifold, Do not rotate the flex cuopling more then 4 degrees od damage will occur.
3.Diconnect the coolant inlet pipe from the water pump outlet hose, Disconnect from the engine, disconnect it from the thermostate housing and remove it.
4.lower the car back down of the jack stands.
5.Detach the brack booster hose.
6.Remove the timing chain cover and the tensioner.
7.Remove the heater outletpiper from the water pump.
8.Remove the water pump cover bolts.
9.Remove the water pump retianer nuts.
Remove the old gasket and clean.
10.On bench. Install the waterpump and cover but lreave the bolts finger tight.
11.Install back in car, leave water pump bolts looseto allow for positioning.
12.Install water pump cover to engine, tighten by hand.
13.Lubricate oringand install metal outlet pipe back into pump, hand tighten.
14a.Tighten the water pump to timing chain nuts
14b.Tighten the water pump cover to water pump housing bolts.
14c.Tighten water pump cover to engine block bolts.
14d.Tighten the radiator outlet pipe to water pump.
15.Install timing chain tensioner.
16.Install exhuast manifold.
17.Install exhuast pipe.
18. Fill it up and bleed the system.
Good luck

Jul 02, 2009 | 2001 Chevrolet Cavalier

1 Answer

Need diagram to replace water pump


1) Drain the radiator. 2) Loosen the 4 bolts on the water pump pulley. You will remove the pulley and install it on the new pump. Just loosen the bolts 1/4" turn with the belt still on, this will prevent the pulley from turning. 3) Remove serpentine belt. 4) Remove 4 bolts and the pulley and set aside. 5) Remove two power steering pump bolts (15mm). You must do this because one of the bolts for the water pump is behind the PS pulley, and you can�t remove it without moving the PS pump out of the way. The bolts on the PS pump are in the 12 o�clock and 6 o�clock position. There is a large access hole in the PS pump pulley. Just line it up, slip in a long socket and remove them. Let the PS pump rest on the oil filter housing. 6) Remove water pump. There are 4 large bolts (15mm) and 4 small bolts (3/8") on the water pump. After the bolts are all out, I placed a length of pipe on the water pump and gave it a couple taps with a hammer and it popped right off. 7) Remove old gasket. The tool of choice IMO is a razor blade like you�d use to remove a windshield inspection sticker. Be careful not to score the mating surface. Remove old gasket and dry off surface. 8) Seat the new gasket and water pump in place, install all the bolts. 9) Reinstall the PS pump and torque bolts. 10) Install pulley on water pump and torque. 11) Install serpentine belt. 12) Re-torque bolts on water pump pulley if needed

Jun 29, 2009 | 2004 Pontiac Grand Prix

2 Answers

Replacing water pump on a 94 cutlas supreme instructions



REMOVAL & INSTALLATION


CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or inPuddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
2.2L Engine
  1. Disconnect the negative battery cable.
  2. Properly drain the engine coolant into a suitable container.
  3. Remove the serpentine drive belt, as outlined in of this repair guide.
  4. Unfasten the water pump pulley bolts, then remove the pulley.
  5. Remove the alternator and side bracket.
  6. Disconnect the water pump hoses.
  7. Unfasten the water pump retaining bolts, then remove the water pump from the vehicle. Remove and discard the gasket. Thoroughly clean all gasket mating surfaces.

To install:
  1. Position a new water pump gasket, then install the water pump. Tighten the attaching bolts to 18 ft. lbs. (25 Nm).
  2. Install the water pump pulley and secure with the retaining bolts. Tighten the bolts to 22 ft. lbs. (30 Nm).
  3. Attach the water pump hoses.
  4. Install the alternator bracket and the alternator.
  5. Install the serpentine drive belt.
  6. Properly refill the engine cooling system using the correct type and amount of coolant.
  7. Connect the negative battery cable.
6b49937.jpg

Apr 05, 2009 | 1988 Oldsmobile Cutlass Supreme

1 Answer

1995 jeep wrangler water pump removal


Remove fan belts first, then removed fan pulley bolts these are on the front center of the fan hub,,,remove these bolts.
Then remove the fan, and hub off the front of the water pump,,then remove the coolant hoses,,make sure you use a drain bucket to catch all of the antifreeze.
Then remove the water pump mounting bolts,,and gently pry off the water pump.
Then go get a new one.
Before install,,make sure you take a scraper and clean off any old gasket material first before installing the new gasket.
Then re-install the new pump.

Jan 16, 2009 | 1995 Jeep Wrangler

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