Question about 2000 Volkswagen Jetta TDI

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Replacing timing belt

Do i have to remove the headlight assembly to replace the timing belt and if so how do i do that i cant seem to find any bolts in the light

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Http://tdiclub.com/articles/A3-TimingBelt/ should help.

If it does, a "Fixya" rating would be much appreciated. If it doesn't
help you, I'd be grateful if you didn't bother with a rating at present - they can't be increased later if I do manage to solve your problem! Just come back and tell me what you found. Cheers, D
'93 Golf, '96 Passat TD ,'97 Sharan TDI

Posted on Dec 04, 2008

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I know it says as procedure to do so but it's actually just to remove the piping going to the intercooler. For one I never do remove this part of the pipe to do the job so I never actually remove it. Also if you do want to make all the space you can get to the clamp using a cable type clamp plier. The headlight assembly has 2 bolt screws on top visible and the other 2 are behind the bumper cover holding the lower section. To access these you have to remove the bumper cover. Just be aware TDI timing belts require special locking tools and a scanner to retime the fuel pump. I know of people that don't use these tools but one little bit off your marks and you'll have a big problem. Also if the pump timing is off you'll have starting or running problems.

Posted on Dec 06, 2008

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Posted on Jan 02, 2017

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1 Answer

Headlight bulb replacement. Does headlight need to be removed?


If there is enough of room, you do not need to remove headlight assembly. If not remove whole assembly to make it easier to get to. For headlight assembly remove the 2-10mm bolts on top of assembly, there is a 10mm bolt on inside bottom that has to come out. Unplug the wires to assembly. When removing assembly, pull from grill side and wiggle it out. God-Bless! Remove the 3 10mm bolts from assembly.

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How to take passenger headlamp out of 328i bmw 2008 so it can be replaced?


2008 328i Passenger headlight assembly removal.

The headlight assembly is held in by 4 "star" bolts (size 25); 2 visible on the top of the assembly, 2 not visible or easily accessible.

The 2 bolts not so visible require that the front half of the wheel well come off and the front bumper or "nose" of the car.... The bumper is what needs to come off, but there are 2 bumper bolts hidden by the wheel well.

The wheel well is held in by 7mm bolts, 2 of which are actually bolted to the bumper on the bottom.

The front bumper is held on with 7mm bolts on the bottom edge, and star bolts, size 25, accessible on the top edge. (Hood open). Here were my steps.

1. Jack up the car on the side you are replacing, remove wheel.
2. Using 7mm socket, remove all the bolts to peel off the front half of the wheel well. With the wheel well out, you can see the 2 other star bolts holding the headlight assembly, but you can only remove one of them... even if you were good enough to get both removed, the headlight assemble will not push out through the bumper.... Keep going with bumper removal.
3. Remove 2, 7mm bolts of the front bumper that are now visible up near the outer edge of the headlight assembly.
4. At this point I removed the bumper's top edge start bolts and bottom edge 7mm bolts about 3/4 of the way across the bumper...
5. The bumper is very flexible and you can now pull it back , reach in, and get that last difficult star bolt on the headlight assembly....
6. Don't forget the one electrical connector....
7. I also recommend testing the new assembly by plugging it in before removing anything

Nov 09, 2012 | Cars & Trucks

1 Answer

Replace low beam drivers side headlight on 1993 olds cutlass supreme convertible


Remove turn signal assembly (uses a torx 15 driver). This will expose the two 10mm bolts on the one side of the headlight assembly. Remove the plastic front grill (uses a torx 15 driver - there are about 6 screws). This will expose the other two 10mm bolts on the headlight assembly. Remove the four 10mm bolts to remove the headlight assembly and this will allow you access to the headlight you need to replace.

Feb 18, 2011 | 1993 Oldsmobile Cutlass Supreme

2 Answers

I cant seem to take out the headlight to change the turn signal after taking out the to bolts on top i cant seem to find or see a thrid or fourth bolt? o and my car is a 2008 ford focus se.


Please rate if this helps you.

Removal and Installation
  1. Remove the radiator grille. For additional information, refer to Section 501-08.
  1. NOTE: There is a blind metal snap located on the lower outboard side of the headlamp assembly that is disengaged by pulling upwards on the headlamp assembly.
    Remove the 3 bolts and the headlamp assembly.
    • Disconnect the electrical connectors.
  1. To install, reverse the removal procedure.
    • If necessary, adjust the headlamps. For additional information, refer to Headlamp Adjustment in this section.
Headlamp Assembly adobe.gif Printable View (174 KB) n0077642.jpg
Item Part Number Description 1 W707594 Headlamp assembly bolts (3 required) 2 13008 Headlamp assembly 3 - Headlamp assembly electrical connectors (part of 14290)

Jan 19, 2011 | 2008 Ford Focus SE Sedan

1 Answer

How do I remove halogen low beam head light to replace it?


Removal & Installation To Remove:
WARNING
The halogen fog light bulb contains gas under pressure. The bulb may shatter if the glass envelope is scratched or if the bulb is dropped. Handle the bulb only by its base. Avoid touching the glass envelope.
NOTE: The headlight bulb should not be removed from the headlight assembly until just before a replacement bulb is installed. Removing the bulb for an extended period of time may affect headlight bulb performance. Contaminants may enter the headlight assembly where they can settle on the lens and reflector. Never turn on the headlights with the bulb removed.
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section. NOTE: Make sure that the headlight switch and the ignition switch are in the OFF position.
  2. Remove the pin-type retainers, screws and the air deflector from the radiator.
  3. Remove the three bolts and the headlight assembly.
  4. Disconnect the electrical connector.
  5. Remove the cover from the rear of the headlight assembly.
  6. If equipped with HID, release the spring tabs to remove the low beam bulb, otherwise disconnect the electrical connector and remove the bulb.
  7. Disconnect the electrical connector and remove the high beam bulb.
HID low beam headlight bulb lin_tc_0085.gif

Standard low beam headlight bulb lin_tc_0086.gif

High beam headlight bulb lin_tc_0087.gif

To Install:
  1. Place the headlight assembly in the proper position.
  2. Install the cover from the rear of the headlight assembly.
  3. Connect the electrical connector.
  4. Install the three bolts and the headlight assembly.
  5. Install the radiator air deflector.
prev.gif next.gif

Dec 18, 2010 | 2003 Lincoln Town Car

2 Answers

Need diagram to put timingbelt on 2001 kia sportage


prev.gif next.gif Timing Belt Removal & Installation SOHC To Remove:
  1. Disconnect battery negative cable.
  2. Remove fresh air duct.
  3. Drain engine coolant into an appropriate container and retighten radiator drain plug.
  4. Remove upper radiator hose.
  5. Remove fan clutch assembly bolts.
  6. Remove 5 cooling fan shroud bolts.
  7. Remove fan shroud and fan as an assembly.
  8. Loosen alternator mounting bolts and remove drive belt from pulley.
  9. Remove fan pulley.
  10. Remove 4 cooling fan assembly bolts.
  11. Remove cooling fan assembly.
  12. Remove 4 bolts and upper timing belt cover.
  13. Remove 2 lower bolts and lower timing belt cover.
  14. Loosen adjusting bolt and remove A/C belt.
  15. Remove alternator belt.
  16. Loosen power steering pump lock bolt and mounting bolt.
  17. Remove drive belt from crankshaft damper. Camshaft timing marks kia-03-20-7032.gif

  18. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
  19. Remove 5 bolts and remove damper.
  20. Remove timing belt guide from timing belt pulley.
  21. Loosen tensioner lock bolt.
  22. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt. NOTE: Mark the direction of timing belt rotation on the belt if it is being reused.
  23. Remove timing belt.
To Install:
Timing belt pulley timing marks kia-03-20-7035.gif

NOTE: Timing belt pulley timing mark and timing mark must be aligned.
Camshaft timing marks kia-03-20-7032.gif

NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
Timing belt installation kia-03-20-7036.gif

  1. Install timing belt with minimal slack from timing belt pulley to water pump and from water pump to camshaft pulley.
  2. Loosen tensioner lock bolt until tension is applied to timing belt. CAUTION
    Do not turn crankshaft counterclockwise.
  3. Turn crankshaft pulley 2 full turns clockwise and ensure timing marks are properly aligned.
  4. Tighten tensioner lock bolt to 33 ft lb (45 Nm).
  5. Apply a force of 21 lb to timing belt midway between idler pulley and camshaft pulley.
    • Deflection should measure 0.43-0.51 inch (11-13 mm)
    NOTE: if timing belt deflection is incorrect remove timing belt and install NEW tensioner spring.
  6. Install timing belt guide.
  7. Install crankshaft damper pulley.
  8. Install 5 crankshaft damper pulley bolts. Tighten bolts to 132 in lb (15 Nm).
  9. Install power steering pump drive belt.
  10. Adjust power steering pump drive belt tension and tighten lock bolt and mounting bolt.
  11. Install alternator drive belt.
  12. Install A/C drive belt.
  13. Install lower timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
  14. Install upper timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
  15. Install cooling fan assembly and 4 bolts. Tighten bolts to 27 ft lb (37 Nm).
  16. Install fan pulley.
  17. Install fan clutch and shroud as an assembly. Tighten bolts to 74 in lb (8 Nm).
  18. Tighten 4 cooling fan nuts to 16 ft lb (22 Nm).
  19. Adjust alternator belt tension and tighten alternator mounting bolts.
  20. Install upper radiator hose.
  21. Install fresh air duct.
  22. Connect battery negative cable.
  23. Refill/bleed cooling system.
DOHC To Remove:
  1. Disconnect battery negative cable.
  2. Remove fresh air duct.
  3. Remove 5 cooling fan shroud bolts and 4 thermo-modulated fan nuts.
  4. Remove 4 thermo-modulated fan shroud fasteners.
  5. Remove generator drive belt.
  6. Remove fan pulley (located above crankshaft pulley).
  7. Remove 4 bolts and splash shield (located under front of vehicle).
  8. Remove A/C drive belt and power steering drive belt. Timing Belt Removal kia-03-20-7097.gif

  9. Remove 5 bolts and upper timing belt cover.
  10. Remove 2 bolts and lower timing belt cover.
  11. Loosen tensioner lock bolt and pivot tensioner pulley outboard.
  12. Retighten tensioner lock bolt. NOTE: Mark timing belt for rotation if it is being reused.
  13. Remove timing belt.
To Install:
Crankshaft match marks 79245g25.gif

  1. Align marks on timing belt pulley and pump body. Camshaft pulley alignment marks 79245g28.gif

  2. Align marks on camshaft pulleys with alignment marks on seal plate.
  3. Install timing belt. NOTE: No looseness should exist on the tension side and at the camshaft pulleys.
  4. Loosen tensioner lock bolt.
  5. Turn crankshaft 2 revolutions in direction of rotation and check that timing marks are still in alignment.
  6. Tighten timing belt tension lock bolt to 27-38 ft lb (32-52 Nm).
  7. Apply a force of 22 lbs to timing belt between camshaft sprockets.
    • Belt deflection should measure 0.30-0.33 in (7.5-8.5 mm)
    NOTE: Replace tensioner spring if timing belt deflection is excessive.
    Timing Belt Installation kia-03-20-7097.gif

  8. Install lower timing belt cover.
  9. Install upper timing belt cover.
  10. Install power steering drive belt and adjust belt tension.
  11. Install fan pulley.
  12. Install generator drive belt and adjust belt tension.
  13. Install A/C drive belt and adjust belt tension.
  14. Install splash guard.
  15. Install fan and fan shroud.
  16. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
  17. Install fan shroud mounting bolts.
  18. Install fresh air duct.
  19. Connect hose to resonance chamber.
  20. Connect battery negative cable.

Aug 02, 2010 | 2001 Kia Sportage

2 Answers

Cant get to the headlight to replace the bulb


open hood looking down at top of light assembly towards the back part, there will be two flat metal tabs or rods pull them both up wards to release assembly

Apr 24, 2010 | 1999 Jeep Grand Cherokee

1 Answer

How to replace the entire left side headlight assembly?


to replace : start by raising the hood, un screwing the turn signal and popping it out, next remove the front bumper, this makes everything so much easier, then locate and remove all the nuts and bolts attaching the headlight assembly. fairly simple, just time consuming, good luck and i hope this helps

Jun 01, 2009 | 1998 Toyota Corolla

1 Answer

How to replace headllight lamp


I know your frustration! I cannot believe the complexity of changing the headlights. Chevy has tried to make this a dealer item only just to change a headlight bulb. I will try to explain the procedure unfortunately I do not have photos. First you will need to remove the wheel well liner (two bolts and two plastic push pins). Pull the wheel well housing back (you will need to turn the wheel/tire to gain access) and using a 7mm socket remove the plastic support piece that holds the bumper in place (two bolts). Pull the corner of the bumper down until you can locate the bottom bracket of the headlight assembly that is held by a 10mm bolt. Remove it. (Oh did I mention this is a two person job!) Next move to the front of the vehicle (hood up) and remove all the 10mm bolts holding the upper part of the grill (I think there are eight of them). Now remove the obvious top two bolts on the headlight assembly! With two people - one to work the headlight assembly and one to push down the bumper and pull out on the grill assemble, slowly and carefully pull the headlight assembly straight forward. You will need to be mindfully of the small tabs on the headlight assembly that like to get caught on bumper/grill. If you are just replacing the bulb, you should be able to move the headlight assemble far enough forward to gain access to the bulbs without totally removing the headlight assembly. What a ***** job! SHAME on GM.

Oct 11, 2008 | 2008 Chevrolet Suburban

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