Is it over heating ? Hooking up a scan tool that can view sensor data to see what the PCM - engine computer see's as far as what the temp is . The PCM turns on the the fans . The fact that when you use the A/C an the fans come on ,tells me the PCM is controlling the fans .. The PCM will turn on the fans when engine temp.reaches 213 degress .
SOURCE: fan won,t run on 2000 Ford Contour
fan motor may be bad. also could be a sensor. you can jump the fan motor off of the battery to see if it works.
SOURCE: 98 Mustang v6 - no AC
Make sure the radiator pressure cap is the correct one and that the hose is not soft--check the lower hose and heater hoses for softness as well. They should be firm, but not hard or cracking. The temperature sensor is reporting normal operating temperature, so it and the thermostat are working correctly (hot water would blow out of the radiator if it were stuck). Check the cooling fan for free turning and no noise. Check it's grounding connection. Check the fuse box for blown fuses to the fan and to the A/C compressor. Make sure all the relays and fuses are firmly pressed into their sockets. Check the A/C compressor clutch winding for resistance--should not read infinity. Does the blower motor for the heater/A/C run when either is turned on? The A/C switch on the dash may be defective.
Testimonial: "Excellent suggestions for diagnostic checks! Thanks!"
SOURCE: Son has a 1997 contour with 2.0l overheated
hard to get to and difficult job...are you sure you dont have cracked head? is there water in the oil....does the oil look milky? look in the radiator is there oil residue in the coolant........
SOURCE: My 2005 mustang engine water is overflowing and
the fan not coming on unless you turn the a/c on is a clue.this tells you the fan is working but the coolant sensor for the fan operation may not have been the one you changed(as there is one for the dash gage/light and one for the computer to turn on the fan).also the fan relay may be the problem not turning the fan on without the a/c on.
SOURCE: 2001 mustang...6 cylinder. Car overheats
Check that the water pump drive belt is tight
Check that the cylinder head is not blowing.
Check the impleor on the water pump is not eroded
Check theair flow through the radiator is ok.
Check electric cooling fans operates if fitted.
Are you driving in to low a gear?
Are the brakes draging?
Check to see if you have some contaninated fuel
Check that the correct ignition time is ocurring at all engine speeds.
Best of luck Cliff UK
CAUTION
If the radiator is filled to the top with coolant and the engine is run without the radiator cap in place, the coolant will expand and spill over as the engine warms up.
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