Question about 2001 GMC Jimmy

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Secondary air injection pump, 01 GMC Jimmy V6

Repalaced air pump and both check valves. Pump not getting power. Found fuse behind battery blown. Replaced fuse an it blew again. I checked wire from fuse to air pump and it was OK. The pump is new and also checked OK. I need electrical schematic for other wires on this same fuse (circuit). This schematic is not in the Haynes book I'm using. Can you help?

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  • jim_biz Nov 24, 2008

    If I had a wiring schematic of this circuit, I would know which connectors to disconnect. I'm sure the temp sensor comes into play. I tried disconnecting that one , but no luck. There are about six wires, if my memory serves me right, connected to the 30A fuse. Just usising an ohm meter with fuse removed and air punp disconnected, the fuse socket is hard grounded. My next task would be to disconnect and trace each wire, one by one. Not sure where they all go?

  • jim_biz Nov 24, 2008

    I couldn't see any signs of melting around fuse block.

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The 30A pump fuse and the 10 solenoid fuse are dedicated. The only other fuse in the circuit is 175A @ the battery. Look under the A.I.R. fuse block for melting around the relay

Posted on Nov 24, 2008

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You didn't mention the fuse rating of the one you replaced so this method may not help if it was higher than ~5 amps.At this point, I would wire a 12 volt bulb, preferably, one with 40-50 watts rating (headlamp will do fine) in place of the fuse that is blowing and start pulling likely connectors until the light goes out. If you don't get results this way, you might try disturbing one bundle of wire after another since this could be happening because of insulation that has been pinched or worn through to reach ground.
Using a bulb instead of bridging the fuse with a piece of coathanger will prevent melting the wire and possibly compounding the problem.   

Posted on Nov 24, 2008

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1 Answer

Where is the air pump located on 2004 GMC envoy xl


Secondary Air Injection (AIR) Pump (K18)
On the left hand frame rail near G304 just behind the electronic brake control module

Mar 16, 2016 | GMC Envoy Cars & Trucks

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2001 GMC Jimmy OBII code P0410, secondary air pump, I undestand the "location of the fuse, it is in the right front fender well beside the battery, and in front of the horn" is this not a...


The A.I.R . system has its own fuse box, in the fender behind the right headlamp area. . Its a standard fuse. The AIR pump fuse is 30 amps (green)

Sep 07, 2011 | GMC Jimmy Cars & Trucks

1 Answer

How does one go about checking the relay, hoses, check valve, and AIR pump to troubleshoot a P0410 code?


Your code received is for the Secondary Air Injection System Malfunction.
The P0410 code refers to the emissions system. The AIR pump puts air to the exhaust to lower emissions. It takes in outside air and pumps it through two one-way check valves into each bank of the exhaust.
About 90% of the time that this code is set, the one-way check valves have worn out or failed and allow water (which occurs naturally in the exhaust) back into the pump. In any cold climate, especially in climates with higher humidity, this water may be more excessive. The water partially fills the AIR pump, it can then freeze. When the PCM commands the pump on, if the pump is frozen it cannot turn, thus overloading the circuit and "popping" the fuse.
Possibly symptoms include:
  • MIL illumination obviously
  • Hesitation on acceleration
  • Noise from a bad/stuck AIR pump

A code P0410 may mean that one or more of the following has happened:
  • Water may have collected in the AIR pump or the vent solenoid and frozen or corroded the pump
  • Blown AIR pump fuse due to freezing up

Note: There is a technical service bulletin (TSB) regarding this code for a number of GM models. The TSB calls for the replacement of the AIR pump and the installation of a new secondary injection hose. The TSB can be found on this ACDelco site (at https://docs.google.com/viewer?url=http://acdelcotechconnect.com/pdf/tsb/tsb_04D-183.pdf&pli=1)
Additionally, if you simply replace the AIR pump the problem may return again (and again). If you replace the pump, also clean out the hoses and replace the one-way check valve. If this is on a GM model that the TSB applies to, follow those instructions in the link above. In a few cases, people have put a small hole in the rubber cover on the pump which allows any water to drain out.
Also, please note that this may be covered under the emissions warranty on the vehicle. If your vehicle is out of bumper-to-bumper warranty, check if the emissions warranty is still valid!
  • Replace the AIR pump AND one-way check valve
  • Test and clean the AIR pump AND test and replace the one-way air check valve
  • Replace the AIR pump inlet hose
  • Replace the AIR pump fuse (found under the hood)
Hope this helps :)

Mar 20, 2011 | 2005 GMC Envoy

1 Answer

410 CODE TRAILBLAZER i6 MOTOR


Definition
Secondary Air Injection System fault
Explanation
The air injection system is monitored for faults
Probable Causes
1) Circuit relay defective or fuse open
2) Check connector and wiring
3) AIR pump defective or hoses blocked

You have an air injection problem with the emissions system, check with a tech for any tsb's or recall extended warranty etc that are related to that system. CHECK WARRANTY!

It can be caused by...
Water may have collected in the AIR pump or the vent solenoid and frozen or corroded the pump.
Blown AIR pump fuse due to freezing up.

Possible solutions:
The TSB calls for the replacement of the AIR pump and the installation of a new secondary injection hose.
Replace the AIR pump AND one-way check valve.
Test and clean the AIR pump AND test and replace the one-way air check valve.
Replace the AIR pump inlet hose.
Replace the AIR pump fuse (found under the hood).

You might have to replace a hose or two, or you might need an entire new air pump. A visual inspection from a licensed mechanic will confirm exactly what needs to be replaced, as it can be one of several things, if not multiple problems.

Hope that helps.

Feb 02, 2011 | Chevrolet TrailBlazer Cars & Trucks

1 Answer

Code P1420 suggests replacing the secondary injection pump relay, where is the relay?


17828/P1420/005152 - Secondary Air Injection Solenoid Valve (N112): Electr. Malfunction Possible Causes
  • Secondary Air Injection Solenoid Valve (N112) faulty
  • Secondary Air Pump Relay (J299) faulty
Possible Solutions
  • Check Secondary Air Injection Solenoid Valve (N112)
  • Check Secondary Air Pump Relay (J299)
The secondary air injection pump relay (J299) is inside the engine compartment, left side, behind air cleaner housing, under a black plastic protective cover you can lift up to reveal it. It's near the brake fluid reservoir beside the odd black plastic cover for the wiring harness beside the shock absorber tower.

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Jun 17, 2010 | 2000 Volkswagen Beetle

2 Answers

P0410


99-01 Blazers with the 4.3L motor and 00-03 2.2L motors have the Secondary Air Injection system and I've listed the codes, part #s, circuit description, and have to fix below.

DTC P0410 (SES Light On) - Secondary Air Injection
P1415 and/or P1416 for secondary air injection Bank A and B can also be set if the powertrain control module (PCM) detects a heated oxygen sensor voltage mismatch and activates an internal test to confirm.

Circuit Description:
This is located under the radiator (pump, electric solenoid, and vacuum shutoff valve) and tees off up to the exhaust manifolds thru 2 check valves on 4.3L. For 4wd remove the front skid plate to access. The secondary air injection pump is used to lower tail pipe emissions on start-up. The PCM supplies a ground to the pump relay, which energizes the pump and the electric solenoid valve. Engine vacuum is applied to the shut-off valve when the solenoid is energized. The engine vacuum opens the shut-off valve that allows air to flow to the exhaust manifolds. Often the pump gets water/moisture in it and freezes up blowing the fuse and the check valves rust or freeze open internally and then burn threw the rubber hose, and even melt the lower “T”, shutoff, and even pump impeller.

Check/Replace as required:
1. You should hear the pump on starting the Blazer and if you put your hand on it you will feel it running for about 1 minute. Part #12560095 (AC Delco 215-364) Pump, Sec Air Inj for 1999-2000 L35 (4.3L) or #12568324 (AC Delco 215-425) Pump, Sec Air Inj for 2001 L35 (4.3L) + 2000-2003 L43/LN2 (2.2L).
The GM # is on your current pump so check it because the Dealer is very confused and/or out of these and will sub other pumps. You can remove the pump and take the #25 torx screws out and see if the impeller is clogged, rusted, melted, etc before spending $100-200 for it. Impeller should spin freely.

2. Extend the air intake hose that ends halfway up the passenger side of the radiator about 2 more feet so it can run between the battery and coolant reservoir and push into the fender hole to keep dry. 99-00 is 5/8 heater hose and inline connector and 01-03 is 3/4 heater hose and inline connector –check size.

3. #12558992 (AC Delco 215-638) air injection check valves 2 required – most stores sell these for $12-20 each or Dealer $33 each. If they rattle or the hoses are burned threw replace – should only flow air into the exhaust. The easiest way is to remove the two 13mm nuts that mount the check valve pipe to the exhaust manifold and use a vise to hold them – trust me here. The little exhaust gaskets should be reusable.

4. #10217106 connect (hoses) 2 required check valves to pipes (Dealer Only $7 each). If burned threw or hard/brittle replace. Usually a good thing to plan on buying!

5. #12555165 secondary injection shutoff valve (vacuum operated in the ¾” hose in the pump outlet to the “T” pipe under the Blazer (Dealer Only $27). Only open when the pump is on and vac applied. Also replace the 5/32” vac hose from the solenoid to valve and solenoid to intake (about 4 ft of it). Once you extend the air intake listen to the hose end and you should not hear any exhaust noise after the short initial one minute pump run – if you still do the vac diaphragm is stuck open/clogged/burned so replace. Vac is applied by an electric solenoid mounted by the pump #01997264. The center vac port goes to the intake Manifold vac and the off center vac goes to the shutoff valve above. The vac should only be applied to the shutoff valve for that 1 minute as the Blazer starts then is switched off. Hose clamps will be needed here.

6. #10105352 “T” for under Blazer where pump outlet to both pipes connect – if yours melted! One end is ¾” and two are 5/8”ends - but you can use a ¾” on all ends with a little lube. Hose clamps here too.

7. The pumps 30 amps Maxi-fuse (large size) is under a little black cover between your battery tray and inside the passenger side fender. You may have to remove your battery to get to it. Depress the little cover retainer and remove, then pull the large fuse out to check/replace. There’s also a 10 amp small fuse to check for the electric solenoid that controls the secondary injection shutoff valve mounted by the air pump.

8. If you need the 2 lower hoses that connect the metal pipes to the “T” going to the pump here’s the bad news – Dealer Only and includes the pipes so over $100.

Good luck and thank you for using Fixya.

Mar 07, 2010 | 2000 Chevrolet Blazer

2 Answers

I need to see the "how to's" in replacing the one way check valves on my 2001 gmc sonoma 4.3


On the 2001 gmc jimmy 4.3L v6 engine there are two air pump check valves: there's a pipe (about 1" diameter) that comes off each of the exhaust manifolds. the check valves are screwed onto those pipes. then a rubber hose (about 1.25" outside diameter) is clamped to the front of each check valve and connects to the air pump, which is hidden behind the vehicles grille in front of the radiator. typically, if you need to replace these (the life expectancy is about 3-4 years), it starts a chain of events that might be as follows: during the wintertime, water from the exhaust leaks through the worn out one-way check valves, and ends up in the air pump. the water freezes, and the ice jams the air pump, which may or may not ruin the air pump, but which usually blows the air pump fuse, which is impossible to find if you're rummaging around the passenger compartment fuse box or the under-hood fuse and relay box. it ain't there! so if you're looking under the hood leaning up against the front bumper, slide to your left around the passenger side headlight. now you should be looking at the battery, leaning up against the passenger side fender. look down between the battery and the fender. you have to push a few things out of the way, but there you will find a green 30 amp blade fuse (about 1" x 1" fuse--and $2.99 at autozone). this blown fuse should have triggered the check engine light and a DTC (diagnostic trouble code) of p0410 (secondary air injection system). for that vehicle there is a TSB (technical service bulletin) put out by gm (bulletin # 04-06-04-015; march 2004). if you want to print out some literature about all that i've mentioned just surf on over to http://www.obd-codes.com/p0410 for more links and documentation. my credentials: self-proclaimed auto mechanic for 26 years (sorry, no ase certification yet [but still trying to find time to study for the tests]) and college dropout (after 3 years of electrical engineering)--so, in other words, don't believe a word i say; just go to that website and get it straight from the horse's... 
Good luck and hope this helps. I know you have a Sonoma but we have the same platform. I am thinking of buying a set of headers without the Air injection system and having the jimmy dyno tuned again to eliminate the service engine light and recalibrate the ECM to eliminate the air injection pump. 

May 25, 2009 | 2001 GMC Sonoma Extended Cab

2 Answers

I need a link or a better explanation on the code that poped up on my 2001 gmc jimmy, code is PO410B, the explanation the reader gave me was, secondary air injection reaction injection system incorrect...


What does that mean? The P0410 code refers to the emissions system. The AIR pump puts air to the exhaust to lower emissions. It takes in outside air and pumps it through two one-way check valves into each bank of the exhaust.
About 90% of the time that this code is set, the one-way check valves have worn out or failed and allow water (which occurs naturally in the exhaust) back into the pump. In any cold climate, especially in climates with higher humidity, this water may be more excessive. The water partially fills the AIR pump, it can then freeze. When the PCM commands the pump on, if the pump is frozen it cannot turn, thus overloading the circuit and "popping" the fuse.
copyscape.gif Symptoms Possibly symptoms include:
  • MIL illumination obviously
  • Hesitation on acceleration
  • Noise from a bad/stuck AIR pump
Causes A code P0410 may mean that one or more of the following has happened:
  • Water may have collected in the AIR pump or the vent solenoid and frozen or corroded the pump
  • Blown AIR pump fuse due to freezing up
Possible Solutions Note: There is a technical service bulletin (TSB) regarding this code for a number of GM models. The TSB calls for the replacement of the AIR pump and the installation of a new secondary injection hose. The TSB can be found on this ACDelco site.
Additionally, if you simply replace the AIR pump the problem may return again (and again). If you replace the pump, also clean out the hoses and replace the one-way check valve. If this is on a GM model that the TSB applies to, follow those instructions in the link above. In a few cases, people have put a small hole in the rubber cover on the pump which allows any water to drain out.
Also, please note that this may be covered under the emissions warranty on the vehicle. If your vehicle is out of bumper-to-bumper warranty, check if the emissions warranty is still valid!
  • Replace the AIR pump AND one-way check valve
  • Test and clean the AIR pump AND test and replace the one-way air check valve
  • Replace the AIR pump inlet hose
  • Replace the AIR pump fuse (found under the hood)

Mar 06, 2009 | 2001 GMC Jimmy

2 Answers

I have a 2001 gmc jimmy wiTh a secondary air injection code. bought THE VEHICLE used and had the code checked in the summer because it is hard to start it turns over,i replaced the fuel pump relay i also...


this is most certainly the electric motor driven secondary air injection pump, very prone to failure.
Price at www.rockauto.com $207.00 (lowest anywhere)
AC DELCO Part # 219505 {#17803251}
PUMP,SECD AIR Injection w/ELEC AIR INJECTION REACTOR(K18)

Feb 13, 2009 | 2001 GMC Jimmy

1 Answer

Vw passat 2000 1.8t front wheel drive


please rate me solved...thanks

DTC P0411/16795: SECONDARY AIR SYSTEM - INCORRECT FLOW DETECTED
Test Requirements
Ensure all fuses are okay, battery voltage is at least 11.5 volts, all electrical accessories are off, A/C is off.
Ensure engine is mechanically sound.
Test Procedure

NOTE
Secondary air system is activated by ECM and blows air into exhaust pipe
upstream of catalytic converter for 100 seconds during a cold start, 41-91°F (5-
33°C). Engine must be cold to perform following test procedure.

1. Ensure fuse and secondary fuse (secondary fuse is 40 amp and is located in fuse holder on top of battery)
are okay. Check hoses and components of Secondary Air Injection System, for damage, loose fit and
improper installation, check vacuum hoses for Secondary Air Injection System. Repair as necessary.
Erase DTC memory. Verify repair. If DTC does not reset, test is complete. Perform ECM relearn
procedure. See TEST DRIVE RELEARN PROCEDURE .
2. Remove engine cover. Disconnect pressure hose from Secondary Air Pump Motor (V101), by pressing
buttons on hose connector. See Fig. 33 . Using scan tool, check Secondary Air Pump Motor (V101) in
scan tool Output Diagnostic Test Mode (Secondary Air Pump Relay activation mode). See OUTPUT
DIAGNOSTIC TEST MODE .
3. Secondary Air Pump Motor (V101) should run in intervals and air should exit pump at hose connection.
If Secondary Air Pump Motor (V101) is okay, go to step 7 . If motor runs and no air exits secondary air
pump motor, replace faulty Secondary Air Pump Motor (V101). Erase DTC memory. Verify repair. Test
is complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE . If
secondary air pump motor does not run, go to next step.
4. Disconnect Secondary Air Pump Motor (V101) harness connector, install LED test light at secondary air
pump harness connector terminals. Turn ignition on. Using scan tool, activate Secondary Air Pump Motor
(V101) in scan tool Output Diagnostic Test Mode (Secondary Air Pump Relay activation mode). See
OUTPUT DIAGNOSTIC TEST MODE . LED test light at Secondary Air Pump Motor (V101) harness
connector should flash. If LED test light at Secondary Air Pump Motor (V101) harness connector does
not flash, go to next step. If LED test light at Secondary Air Pump Motor (V101) harness connector
flashes, replace faulty Secondary Air Pump Motor (V101). Erase DTC memory. Verify repair. Test is
complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE .
5. Using DVOM check resistance of Secondary Air Pump Motor (V101) wiring. See appropriate WIRING
DIAGRAM under ENGINE PERFORMANCE in SYSTEM WIRING DIAGRAMS. Resistance should
be a maximum of 1.5 ohms for each reading. Check wiring for short circuit to one another in Secondary
Air Pump Motor (N101) harness connector. Repair as necessary. Erase DTC memory. Verify repair. Test
is complete. Perform ECM relearn procedure.
Secondary Air Pump Motor (N101) wiring is okay, go to next step.
6. Check Secondary Air Pump Relay (J299) and Secondary Air Pump Relay (J299) wiring. See DTC
P0418/16802: SECONDARY AIR PUMP RELAY (J299), MALFUNCTION . Repair or replace as
necessary. Erase DTC memory. Verify repair. Test is complete. Perform ECM relearn procedure. See
TEST DRIVE RELEARN PROCEDURE .
7. Disconnect vacuum hose from Secondary Air Injection Valve (N112) and disconnect pressure hose from
secondary air pump motor, press buttons on pressure hose connector to disconnect pressure hose. See Fig.
34 . Blow lightly into disconnected pressure hose, Combi-Valve should be closed. Connect hand vacuum
pump to disconnected vacuum hose and apply vacuum to Combi-Valve, Combi-Valve should open. If
Combi-Valve opens when vacuum is applied, Combi-Valve is okay. Go to next step. If Combi-Valve
does not open when vacuum is applied, replace faulty Combi-Valve. Erase DTC memory. Verify repair.
Test is complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE .
8. Check Secondary Air Injection Valve (N112). See DTC P0412/16796: SECONDARY AIR
INJECTION VALVE (N112), ELECTRICAL CIRCUIT MALFUNCTION . Repair as necessary.
Erase DTC memory. Verify repair. Test is complete. Perform ECM relearn procedure.
NOTE: Do not use compressed air to check Combi-Valve.
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