Question about 2001 Jaguar S-Type

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Rear pad replacement on a Jaguar S-Type

How do I retract the calipers on the rear brakes to install new pads?

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  • Anonymous Mar 21, 2014

    brake pad low

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Well,

I fill you in what I learned today. I have a 2005 S-Type Jaguar and the dealer sayed it needed new pads in the rear. They wanted $300 just for the pads and another $150 or so to install. That $450 bucks to replace the brake pads only on the rear of the car. And of course, the extended warranty doesn't cover this, so I said no thanks. I found the best brake pads from Napa for $52. I purchased them through my brothers shop- saved a little. I done lots of brake pad replacements over the years, but not on a new car like the Jaguar. Well they are a little different and the frist one took me awhile . Here is the trick. 1) MAke sure the parking brake is off and you do this by starting the car, stepping on the normal brake and then pushing the parking break lever down while shutting off the car. 2) You then take the tire off, use jack stands to ensure safety.3) Take off brake callipers, 2 bolts and the brake pads should just fall off.4) take the anti-rattle plate off the old pads by prying it off carefully with a tiny screw driver- clean and then install on the new ones. 5) Here I release the the valve for the brake fluid. I did not want to damage the system if the fluid went back into the system when I retracted the calliper. You use some fluid, but you can add when finished. 6)You either need one of those brake calliper tools that you push the calliper in with and If you don't have the trick new one with the keys to turn the brake calliper cylinder, you can get by with the old version like I did and use a pair of channel locks to turn counter clockwise, while continuing to turn the tool. The cylinder needss pressure on it while you turn. This will put in in the proper place. 7) Ensure you have the slots up and down so that the pin in the pad fits up into the cylinder. you know this is correct when you have it perfect vertical and center within the calliper. Pay attention when taking off! 8) Set the brake pads in their proper place and then slide the calliper over them. IT should go over freely or else you need to turn more on the cylinder. 9) Tighten the bolts and replace the tire and you are done. Next side!
Hope this helps. -Dave @ dchristi@zianet.com

Posted on Jan 19, 2009

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The caliper piston will not go down without turning, a large allen about 1/2" will fit in the center, we presented the assembly with the old pads but not all the way to be able to fit the allen tool and turn when putting pressure to push the piston all the way in with a screwdriver.

Posted on Nov 28, 2009

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Can I just add to that if you have the electric hand brake disconnect the battery. reconnect and after fitting the new pads pump out the brake. hold the pedal down with ING on then pull the handbrake switch up and hold for a couple of secs you should here it working then press it down still holding the brake on ING off and the brake is resett for new pads. They use a computer to do this at the dealer, if you don't resett there's a chance the brakes will bind.

Posted on Dec 01, 2014

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1 Answer

How to put rear brakes on


Remove the caliper mounting bolts and remove the caliper. Replace brake pads as necessary. Special tool is required to retract caliper piston to fit over new pads. (see picture below)
Retract piston in caliper using special tool to rotate clockwise and make sure the notch in the piston is aligned properly so the tab on the inner pad will fit in properly.
Reinstall caliper assembly and caliper mounting bolts.


5_28_2012_9_32_09_am.jpg

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How to change brake pad and check rotors


Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif

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How do i compress the the calipor piston on the rear breaks, is there a special too?


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1 Answer

Need to replace rear brake discs and pads


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3 Answers

I can't retract the rear calper on my 2002 Jaguar X-type. I am changing the pads & rotor. vem


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CANT GET THE PISTON TO RETRACT ON THE CALIPER


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Removal of brake calipers and pads on 1992 xj6 jaguar


Hi Jasa

Unless you are mechanically competent, I would not advise you carry out this procedure yourself, but leave it to the professionals.

If you are mechanically minded, and competent, the pads are relatively easy to replace, as follows.

Jack up the vehicle and put on stands, if you don´t have access to a hoist?

Remove wheels, and open the hood, put some kitchen roll around the brake fluid reservoir, to catch any excess brake fluid, when you push back the brake caliper pistons, if it´s been overfilled.
On the front brake caliper's, you are best to put in a little lever between pads and disc, and ease back the piston to fully retracted, unless you have a small G clamp which will do the same job when caliper is adrift.

Remove the 2 x 13mm caliper securing bolts and swing off the caliper, and support with a piece of wire, don´t just let it dangle on the brake hose.
Remove the brake pads, and sensor wire, check the caliper piston dust cover for splits, and clean caliper, housing, etc, and disc, with brake cleaner.

Fit the new brake pads to the caliper, and refit with 2 new securing bolts with blue lock tite, (normally supplied with the B/Pads.)

The rear caliper´s are pretty much the same as the front, although you can just undo the top bolt and swing the caliper back, but I usually remove both, for ease of cleaning, and inspection.

After rear caliper´s and pads and sensor wire, and new bolts are fitted, pump the brake pedal with the ignition on, and just run around, and check there are no leaks from the caliper pistons.
Check the fluid level, and lower with suction syringe if necessary.

By the way, 1. When did you last change your brake fluid ?
2. Adjust your front wheel bearings end float ?

You could do this now before you fit the wheels.?

Let me know if you wish the details for that too ?

Good luck !

Don´t forget to give me a FixYa rating please !

John.





Then refit wheels, drop down the car,

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1 Answer

Rear brake pad installation 99 volkswagen passat


If you can't see diagrams(sometimes happens) let me know and I will get them to you

  1. Raise and support the vehicle. Remove the rear wheels.
  2. If equipped, disconnect the brake pad wear sensor from the harness.
  3. Counterhold the lower sliding pin using a thin open-end wrench and remove the caliper-to-sliding pin hex bolt.
  4. Pivot the caliper upward or if necessary remove the upper caliper-to-sliding pin hex bolt.
  5. Using a brake caliper retraction tool, select the appropriate sized piston press arbor and install the tool onto the brake caliper. Following the tool manufacturer's recommendations, use the tool to rotate the caliper piston clockwise as it is pressed into the brake caliper housing, until it is fully retracted.
0900c152800c30b8.jpgUse a thin open-end wrench to . . . 0900c152800c30b7.jpg. . . support the caliper sliding pin when removing the caliper mounting bolt 0900c152800c30d7.jpgUse a disc brake caliper piston retracting tool that will rotate the caliper piston as it is pressed into the caliper 0900c152800c30d8.jpgThe rear caliper piston is slotted to allow a retracting tool to rotate the piston when replacing the brake padsTo install:
  1. Clean the brake caliper and all sliding surfaces. With the caliper piston pressed fully back into the caliper housing, check for leaking fluid and damaged dust boots.
  2. If equipped, install a new brake pad wear sensor in the pad if the plastic part has been worn through on the old sensor. New sensors are not required unless the wire inside the plastic part has been exposed.
  3. Lubricate the slider bolts with approved brake grease.
  4. Install the brake pads onto the bracket assembly, and then carefully lower the caliper over the caliper mount. Check and make sure that the pad springs are correctly seated.
  5. Replace all removed caliper-to-sliding pin bolts and torque to:
  6. 1990-97 Passat models: 25 ft. lbs. (35 Nm)
  7. 1998-00 Passat models: 22 ft. lbs. (30 Nm)
  8. If equipped, connect the brake wear sensor wire to the harness. Check for a good connection as most problems with the sensor circuit are caused by faulty connections. Check that the wire is held by the loop in the dust cover and the connector is held at the clips.
  9. Install the wheels and hand tighten the lug bolts. Lower the vehicle carefully until the tires begin to contact the surface and torque the lug bolts to specification in a crisscross pattern to:
  10. M12 x 1.5 lug bolts: 81 ft. lbs. (110 Nm)
  11. M14 x 1.5 lug bolts: 89 ft. lbs. (120 Nm)
Feel free to contact if you have any questions

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