Question about 1996 Chevrolet Blazer

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Camshaft sprocket and behind its smale sprocket seting

I want to know how to do the setting of timing sprockets & balancers sprocket of chevy S10 Blazer 1994 V6 vortec 4300 engine

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  • Anonymous Mar 15, 2014

    I HAVE A 5.7 VORTEC CHEVY ENGINE WHEN I TURN THE BALANCER IT DOESNT MOVE

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  • Evan Jenson
    Evan Jenson Nov 18, 2008

    Just out of curiosity, how was that link inappropriate? Couldn't you follow it? That link shows you how to set the "timing chain assembly" on your vehicle. It even has illustrations? Your info is at the bottom of the page. What, exactly, were you asking anyway "do the setting of timing sprockets & balancers sprocket"?

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How to install the timing chain


2.2L & 2.3L Engines
Except S2000 with 2.2L Engine
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove the cylinder head (valve) and upper timing belt covers.
  3. Turn the engine to align the timing marks and set cylinder No. 1 to Top Dead Center (TDC). The white mark on the crankshaft sprocket should align with the pointer on the timing belt cover. The words UP embossed on the camshaft sprocket should be aligned in the upward position. The marks on the edge of the sprocket should be aligned with the cylinder head or the back cover upper edge. Once in this position, the engine must NOT be turned or disturbed.
  4. Remove all necessary components for access to the lower timing belt cover, then remove the cover.
  5. There are two belts in this system; the one running to the camshaft sprocket is the timing belt. The other, shorter one drives the balance shaft and is referred to as the balancer shaft belt or timing balancer belt. Lock the timing belt adjuster in position, by installing one of the lower timing belt cover bolts to the adjuster arm.
  6. Loosen the timing belt and balancer shafts tensioner adjuster nut, do not loosen the nut more than one turn. Push the tensioner for the balancer belt away from the belt to relieve the tension. Hold the tensioner and tighten the adjusting nut to hold the tensioner in place.
  7. Carefully remove the balancer belt. Do not crimp or bend the belt; protect it from contact with oil or coolant.
  8. Remove the balancer belt sprocket from the crankshaft.
  9. Loosen the lockbolt installed to the timing belt adjuster and loosen the adjusting nut. Push the timing belt adjuster to remove the tension on the timing belt, then tighten the adjuster nut.
  10. Remove the timing belt by sliding it off the sprockets. Do not crimp or bend the belt; protect it from contact with oil or coolant.
  11. If defective, remove the belt tensioners by performing the following:
    1. Remove the springs from the balancer belt and the timing belt tensioners.
    2. Remove the adjusting nut from the belt tensioners.
    3. Remove the bolt from the balancer belt adjuster lever, and then remove the lever and the tensioner pulley.
    4. Remove the lockbolt from the timing belt tensioner lever, then remove the tensioner pulley and lever from the engine.
  12. This is an excellent time to check or replace the water pump. Even if the timing belt is only being replaced as part of a good maintenance schedule, consider replacing the pump at the same time.
  13. To install:
    1. If the water pump is to be replaced, install a new O-ring and make certain it is properly seated. Install the water pump and tighten the mounting bolts to 106 inch lbs. (12 Nm).
    2. If the tensioners were removed, perform the following procedures:
      1. Install the timing belt tensioner lever and the tensioner pulley.
      2. Install the balancer belt pulley and adjuster lever.
      3. Install the adjusting nut and the bolt to the balancer belt adjuster lever.
      4. Install the springs to the tensioners.
      5. Install the lockbolt to the timing belt tensioner, then move it its full deflection and tighten the lockbolt.
      6. Move the balancer it's full deflection and tighten the adjusting nut to hold its position.
    3. The pointer on the crankshaft sprocket should be aligned with the pointer on the oil pump; the camshaft sprocket must be aligned so that the wordUP is at the top of the sprocket and the marks on the edge of the sprocket are aligned with the surfaces of the head or the back cover upper edge.
    4. Install the timing belt on the sprockets in the following sequence: crankshaft sprocket, tensioner sprocket, water pump sprocket and camshaft sprocket.
    5. Check the timing marks to be sure that they did not move.
    6. Loosen, then retighten the timing belt adjusting nut; this will apply the proper amount of tension to the timing belt.
    7. Install the timing balancer belt drive sprocket and the lower timing belt cover.
    8. Install the crankshaft pulley and bolt, tighten the bolt to 181 ft. lbs. (245 Nm). Rotate the crankshaft sprocket 5-6 turns to position the timing belt on the sprockets.
    9. Set the No. 1 cylinder to TDC and loosen the timing belt adjusting nut one turn. Turn the crankshaft counterclockwise until the cam sprocket has moved 3 teeth; this creates tension on the timing belt.
    10. Tighten the timing belt adjusting nut.
    11. Set the crankshaft sprocket and the camshaft sprocket to TDC. If the sprockets do not align, remove the belt to realign the marks, then install the belt.
    12. Remove the crankshaft pulley and the lower cover.
    13. With the timing marks aligned, lock the timing belt adjuster in place with one of the lower cover mounting bolts.
    14. Loosen the adjusting nut and ensure the timing balancer belt adjuster moves freely.
    15. Align the rear timing balancer sprocket using a 6 x 100mm bolt or rod. Mark the bolt or rod at a point 2.9 in. (74mm) from the end. Remove the bolt from the maintenance hole on the side of the block; insert the bolt/rod into the hole and align the 2.9 in. (74mm) mark with the face of the hole. This will hold the shaft in place during installation.
    16. Align the groove on the front balancer shaft sprocket with the pointer on the oil pump.
    17. Install the balancer belt. Once the belts are in place, be sure that all the engine alignment marks are still correct. If not, remove the belts, realign the engine and reinstall the belts. Once the belts are properly installed, slowly loosen the adjusting nut, allowing the tensioner to move against the belt. Remove the bolt from the maintenance hole and reinstall the bolt and washer.
    18. Install the crankshaft pulley, then turn the crankshaft sprocket 1 turn counterclockwise and tighten the timing belt adjusting nut to 33 ft. lbs. (45 Nm).
    19. Remove the crankshaft pulley and the bolt locking the timing belt adjuster in place.
    20. Install the lower and upper timing belt covers, and all applicable components. When installing the crankshaft pulley, coat the threads and seating face of the pulley bolt with engine oil, then install and tighten the bolt to 181 ft. lbs. (250 Nm).
    21. Install the cylinder head cover gasket cover to the groove of the cylinder head cover. Before installing the gasket thoroughly clean the seal and the groove. Seat the recesses for the camshaft first, then work it into the groove around the outside edges. Be sure the gasket is seated securely in the corners of the recesses.
    22. Apply liquid gasket to the four corners of the recesses of the cylinder head cover gasket. Do not install the parts if 5 minutes or more have elapsed since applying liquid gasket. After assembly, wait at least 20 minutes before filling the engine with oil.
    23. Install the cylinder head (valve) cover and all other applicable components.
b0b9eb99-5646-47c3-bfea-3ed501154864.jpg dc472561-14cf-4143-9a20-b37ba89f57de.jpg

Jul 02, 2014 | 2004 Honda Accord

1 Answer

I am changing the timing chain in a 1993 Chevy S-10 with a 4.3L engine. I was told you have to disconnect a wire to reset it but I don't know where the wire is.


Timing Chain: Service and Repair
REMOVAL
Tools Required = Crankshaft Sprocket Puller
1. Remove the timing cover.
2. Remove the crankshaft position sensor reluctor ring.
3. Remove the camshaft sprocket bolts.
4. Remove camshaft sprocket.
5. Remove timing chain.
6. Remove the crankshaft sprocket.
7. Remove crankshaft sprocket key.

INSTALLATION
1. Install the key into the crankshaft keyway.
2. Use the crankshaft balancer installer to install the crankshaft sprocket.
3. Install the camshaft sprocket and timing chain.
4. Install camshaft sprocket bolts.
Be sure to align the camshaft and the crankshaft sprocket marks. Timing marks (Number 4 Firing).
Tighten bolts to 21 ft. lbs.
5. Align the keyway on the reluctor ring with the key in the crankshaft.
6. Install the reluctor ring onto the crankshaft until the ring is completely seated against the crankshaft sprocket.
7. Install the timing cover.

Don't know what Wire you are referring to.

Jul 30, 2013 | Cars & Trucks

1 Answer

I need a fan belt diagram for a 1994 bighorn


Timing belt installation

1. Ensure locking bolts located correctly [4] & [5] in the picture below:

tdisline_32.jpg
CS = Crankshaft
CA = Camshaft
IP = Injection Pump

2. Ensure timing marks aligned [10].
3. Fit timing belt in clockwise direction, starting at crankshaft sprocket.

NOTE: "ISUZU" lettering on belt should be readable from front of engine.

4. Slacken tensioner pulley bolt [9]. Push tensioner pulley against belt.
5. Ensure belt is taut between injection pump sprocket and tensioner pulley as well as crankshaft sprocket and camshaft sprocket.
6. Position tensioner lever [8] against tensioner pulley housing.
7. Remove locking bolts from sprockets [4] & [5].
8. Apply a load of 10 ... 12 kg to tensioner lever. Use spring balance [11].
9. Tighten tensioner pulley bolt to 80 Nm.
10. Turn crankshaft slowly 45 degrees anti-clockwise. Use spring balance to tension belt.
11. Repeat tensioning procedure at 45 degrees intervals for one anti-clockwise turn of the crankshaft.

NOTE: DO NOT turn crankshaft clockwise during tensioning procedure!

12. Fit tensioner lever to original position. Tighten nuts [12].
13. Install: Injection Pump flange [6], Camshaft sprocket flange [7], and water pump pulley.
14. Install components in reverse order of removal & refill coolant.
tdisline_33.jpg
Hope that helps. and good luck out there in the country side.

Apr 08, 2012 | Cars & Trucks

1 Answer

How to reset timeing on a 1991 chevy lumina 3.1


Timing is not resettable by the user, as the computer controls this based on knock or no knock conditions which will advance or ****** ignition timing for optimum performance.

The valve timing is something that is set when installing the timing chain:

2.5L, 2.8L and 3.1L Engines Fig. 4: Timing chain and sprocket removal - 2.5L engine 88003ga8.gif
Fig. 5: Timing chain and sprocket removal - 1996 3.1L engine shown 88003gb5.gif
Fig. 6: You must use a suitable puller to remove the crankshaft sprocket 88003gb6.gif
  1. Disconnect the negative battery cable.
  2. Remove the timing chain front cover assembly, as outlined earlier in this section.
  3. Rotate the crankshaft until the timing marks on the crankshaft sprocket and camshaft sprocket locator hole are aligned to the marks on the engine block or timing chain dampener. This is the No. 1 piston at TDC (No. 4 firing position).
  4. Unfasten the camshaft sprocket retaining bolt/screw, then remove the camshaft sprocket and the timing chain. NOTE: If the camshaft sprocket does not come off easily, a light blow on the lower edge of the sprocket with a rubber mallet should loosen the sprocket.
  5. Remove the crankshaft sprocket using tool J 23444-A or equivalent puller.
  6. If necessary, remove the timing chain dampener retaining bolts, then remove the dampener. To install:
  7. Install the crankshaft sprocket using tool J 38612 until it the sprocket is fully seated on the flange of the crankshaft nose. Apply a coat of Molykote® or equivalent, to the sprocket thrust surface.
  8. Hold the camshaft sprocket with the chain hanging down, and align the marks on the camshaft and crankshaft sprockets.
  9. If removed, install the timing chain damper to the engine block.
  10. Align the dowel in the camshaft with the dowel hole in the camshaft sprocket. Install the camshaft sprocket and chain, use the camshaft sprocket bolts to draw the sprocket on to the camshaft. Tighten the sprocket bolts to 18 ft. lbs. (25 Nm).
  11. Lubricate the timing chain with engine oil.
  12. Install the front cover assembly, as outlined earlier in this section.
  13. Connect the negative battery cable.

Feb 12, 2011 | 1991 Chevrolet Lumina

1 Answer

How to set the timing on 1998 GMC Sierra 5.7


5.0L and 5.7L Engines To Remove:
  1. Remove the crankshaft balancer.
  2. Drain the cooling system.
  3. Remove the water pump.
  4. Drain the engine oil.
  5. Remove all engine oil pan fasteners except two nuts at rear of engine.
  6. Separate the engine oil pan from the front cover.
  7. Disconnect the crankshaft position (CKP) sensor wire. gm-03-50-845.gif

  8. Remove engine front cover. gm-03-50-849.gif

  9. Pry the oil seal from the front cover.
  10. Inspect the front cover seal area and crankshaft balancer seal area for damage. gm-03-50-846.gif

  11. Rotate the crankshaft until the timing marks on the crankshaft and the camshaft sprockets are aligned.
  12. Remove the crankshaft position sensor reluctor ring. gm-03-50-847.gif

    NOTE: Free play on the slack side of the camshaft timing chain must measure less than 0.43 inch (11Mm) or timing chain and sprockets must be replaced.
  13. Remove the camshaft sprocket bolts.
  14. Remove the camshaft sprocket.
  15. Remove the camshaft timing chain. NOTE: Do not turn the crankshaft assembly after the timing chain has been removed in order to prevent damage to the piston assemblies or the valves.
    gm-03-50-848.gif

  16. Remove the crankshaft sprocket using J 5825-A.
  17. Remove the crankshaft balancer woodruff keys (if required).
To Install:
gm-03-50-850.gif

  1. Install the crankshaft balancer woodruff keys into the crankshaft.
  2. Align the crankshaft sprocket keyway with the crankshaft balancer woodruff key. WARNING
    Wear eye protection when installing crankshaft sprocket.
    gm-03-50-851.gif

  3. Use J 5590 to install crankshaft sprocket.
  4. Install the camshaft sprocket and camshaft timing chain. 9308kg61.gif

  5. Ensure that the crankshaft sprocket alignment mark is in the 12 o'clock position and the camshaft sprocket alignment mark is at the 6 o'clock position.
  6. Install the camshaft sprocket bolts and tighten the camshaft sprocket bolts;
    • Torque to: 18 ft. lbs. (25 Nm)
  7. Install the crankshaft position sensor reluctor ring until completely seated against crankshaft sprocket. NOTE: The composite type engine front cover and seal must not be reused. Always install a new engine cover with a new seal.
  8. Install new engine front cover and bolts.
    • Torque bolts to: 106 in. lbs. (12 Nm)
  9. Clean sealer from corners of oil pan gasket where it meets the engine front cover. gm-03-50-775.gif

  10. Apply a 0.196 in (5 mm) bead of adhesive, GM P/N 12346141 or equivalent, 1.0 in (25 mm) long to the engine front cover to engine block junction.
  11. Install oil pan bolts.
    • Torque bolts to: 106 in. lbs. (12 Nm)
  12. Tighten oil pan nuts.
    • Torque bolts to: 18 ft. lbs. (25 Nm)
  13. Connect the crankshaft position sensor wire.
  14. Install the water pump.
  15. Install the crankshaft balancer.
  16. Fill the engine to the proper level with oil.
  17. Fill the engine to the proper level with coolant.
  18. Test drive the vehicle to confirm the repairs.

Nov 05, 2010 | GMC K1500 Cars & Trucks

1 Answer

2005 f250 5.4 gas need to know specs for timing a diagram would be awesome


To Install:
  1. Install balance shaft drive gear onto the left camshaft.
  2. Install the camshaft sprockets and new bolts finger tight.
  3. Using a vise, compress the timing chain tensioner plunger.
  4. Install a retaining clip on the tensioner to hold plunger IN during installation.
    marking timing chain a0038720.gif

  5. If timing chain copper links are not visible, mark 2 links on one end and 1 link on the other end to be used as timing marks.
  6. Install right and left timing chain guides. Tighten bolts to 89 in-lbs (10 Nm).
  7. Rotate the left camshaft until the timing mark is at the 12 o'clock position.
  8. Rotate the right camshaft until the timing mark is at the 11 o'clock position.
  9. Position the crankshaft using the special tool. Then remove the tool.
    Crankshaft special tool positioning n0013602.gif

  10. Install the crankshaft sprocket with flange facing forward.
    Crankshaft sprocket timing mark n0011528.gif

  11. Position lower end of left (inner) timing chain on the crankshaft sprocket. Align the copper (or marked) chain link with the timing mark on the outer flange of the crankshaft pulley. NOTE: Upper half of timing chain must be below the tensioner arm dowel.
  12. Position the left timing chain on the camshaft sprocket. The timing mark on the camshaft sprocket must be aligned between the 2 copper (or marked) chain links.
    Left camshaft sprocket timing mark a0080774.gif

  13. Place the left timing chain tensioner arm on the dowel pin and install the timing chain tensioner and bolts. Tighten bolts to 18 ft-lbs (25 Nm). NOTE: Lower half of timing chain must be above the tensioner arm dowel.
    Crankshaft sprocket timing mark a0079624.gif
  14. Position lower end of right (outer) timing chain on the crankshaft sprocket. Align the copper (or marked) chain link with the timing mark on the outer flange of the crankshaft pulley.
    Right camshaft sprocket timing mark a0041104.gif

  15. Position the right timing chain on the camshaft sprocket. The timing mark on the camshaft sprocket must be aligned between the 2 copper (or marked) chain links.
  16. Place the right timing chain tensioner arm on the dowel pin and install the timing chain tensioner and bolts. Tighten bolts to 18 ft-lbs (25 Nm).
  17. Remove the retaining clips from the right and left timing chain tensioners.
  18. Verify alignment of all timing marks.
  19. Install crankshaft sensor ring on crankshaft.
  20. Locate index mark on balance shaft and mark corresponding gear tooth with chalk.
  21. Position balance shaft on journals. NOTE: It may be helpful to use an inspection mirror to view the marks timing marks.
  22. Align the chalk mark on the balance shaft with the camshaft timing mark.
    Balance shaft bearing caps n0007112.gif

  23. Install the balance shaft bearing caps in their original locations. Follow the tightening sequence as shown in the illustration. Tighten bolts to 89 in-lbs (10 Nm).
  24. Tighten the camshaft phaser sprocket bolts in the correct sequence using 2 steps, as follows:
    • Step 1-30 ft-lbs (40 Nm)
    • Step 2-tighten an additional 90 degrees
  25. Position the crankshaft keyway in the 11 o'clock position.
  26. Lubricate and install all camshaft roller followers. WARNING
    Engine front cover replacement procedure must be completed within 4 minutes or entire procedure must be repeated. Failure to do so may result in future leaks

Oct 07, 2010 | Ford F-250 Cars & Trucks

1 Answer

My balance shaft belt broke while I was driving. It stripped some of the teeth off the timing belt and Im pretty sure it jumped time. I need a diagram to show the timing marks and how to get it back in...


see diagrams from autozone.com. Cam sprocket has an "UP" label, but also 2 scribes on the sides to align to upper head surface. The critical part of the job is keeping tension on the side of the belt that is opposite from the tensioner as the tensioner is released onto the belt. The timing marks must be aligned when the job is done.

2bd7a51.jpg
4256a1c.gif To install:

  1. Install the camshaft timing sprocket so that the UP mark is up and the TDC marks are parallel to the cylinder head gasket surface. Install the key and tighten the bolt to 27 ft. lbs. (37 Nm).
  2. Install the crankshaft sprocket so that the TDC mark aligns with the pointer on the oil pump. Install the spacers with their concave surfaces facing in. Install the key. If equipped, install the TDC sensor assembly back into position before installing the timing belt.
  3. Install and tension the timing belt. Use a 6 x 1.0 mm x 25 mm bolt threaded through the cam belt tensioner plate to temporarily hold the tensioner.
  4. Temporarily install the crankshaft pulley and rotate the crankshaft counterclockwise 5-6 turns to be sure the belt is properly seated.
  5. Set the No. 1 piston at TDC for its compression stroke.



WARNING If any binding is felt when adjusting the timing belt tension by turning the crankshaft, STOP turning the engine, because the pistons may be hitting the valves.

  1. Rotate the crankshaft counterclockwise so that the camshaft pulley moves only 3 teeth beyond its TDC mark.
  2. Loosen, then retighten the temporary cam belt tensioner bolt.
  3. If the rear balance shaft sprocket/gear case assembly was removed, perform the following:
    1. If the rear balance shaft was moved, rotate the balance shaft until the 6 x 1.0mm x 100 mm bolt can be installed into the maintenance hole to the scribed line.
    2. Align the notch of the balance shaft sprocket edge with the pointer on the gear case. Install the rear balance shaft sprocket/gear case assembly using a new O-ring coated with fresh engine oil. The balance shaft sprocket should be installed in the TDC position. The pointer on the gear should align with the pointer on the oil pump housing plate.
    3. Tighten the mounting bolts to 18 ft. lbs. (25 Nm).

  4. If the front balance shaft sprocket was removed, perform the following:
    1. Install a suitable and sturdy screw driver or drift through the maintenance hole in the shaft behind the sprocket to hold the front balance shaft.
    2. Install the front balance shaft sprocket and mounting nut. Torque the nut to 22 ft. lbs. (29 Nm).

  5. Make sure the balance shafts and crankshaft are in the TDC position.
  6. Remove the crankshaft pulley, and if removed, install the balance shaft belt drive sprocket.
  7. Install the balance shaft belt, making sure the balance shafts and sprockets are still in the TDC position.
  8. If removed, install the balance shaft belt tensioner and tension the balance shaft belt.
  9. Loosen, then retighten the tensioner adjusting nut to 33 ft. lbs. (45 Nm).
  10. Remove the 6 x 1.0mm x 100mm rear balance shaft holding bolt.
  11. Temporarily install the crankshaft pulley and rotate the crankshaft 2 revolutions counterclockwise, stopping at TDC.



WARNING If any resistance is felt, stop immediately and determine the cause.

  1. Recheck that all of the TDC marks align for both the camshaft and balance shafts.
  2. Loosen, then retighten the tensioner adjusting nut to 33 ft. lbs. (45 Nm).
  3. Remove the 6 x 1.0 mm x 25 mm bolt used to secure the camshaft timing belt tensioner.
  4. Remove the crankshaft pulley and install the lower cover.
  5. Install the crankshaft pulley, lubricate the bolt threads and both sides of the crankshaft pulley bolt with fresh engine oil and tighten the crankshaft pulley bolt to 181 ft. lbs. (245 Nm). Do Not use an impact wrench.
See Figures 19 and 20


087aa27.gif

              Fig. Fig. 19: Holding the rear timing balancer shaft-4-cylinder Odyssey



            811a2fe.gif

            Fig. Fig. 20: Aligning the front timing balancer shaft-4-cylinder Odyssey

            1. Install the upper timing cover and the valve cover. Be sure the seals are properly seated.
            2. Install the side engine mount. Tighten the through-bolt to 47 ft. lbs. (64 Nm). Tighten the mount nut and bolt to 40 ft. lbs. (55 Nm) each.
            3. Remove the floor jack.
            4. Install and tension the alternator belt.
            5. Install the power steering pump and tension its belt.
            6. Install the splash shields.
            7. Reconnect the positive and negative battery cables. Enter the radio security code.
            8. Check engine operation.

            Sep 20, 2010 | Honda Odyssey Cars & Trucks

            1 Answer

            How i fix timing of lantra 1600 cc 95


            Disconnect battery earth lead. Do not turn crankshaft or camshaft when timing belt removed. Remove spark plugs to ease turning engine. Turn engine in normal direction of ratation unless otherwise stated, Support engine. Remove, engine mounting, auxilliaty drive belts. Water pump pulley 1. Crankshaft pulley bolts 21. crankshaft pully 2. timing belt covers 3. Turn crankshaft to TDC on No 1 cyclinder. Ensure crankshaft sprocket, camshaft sprocket, oil pump sprocket and balancer shaft sprocket timing marks aligned. Timing marks on camshaft sprockets should align with cylinder head upper face. Dowel pins on camshaft sprockets should face upwards. Slacken tensioner bolt. Move tensioner away from belt and lightly tighten bolt. Remove, automatic tensioner unit bolts. Automatic tensioner unit. Timing belt, crankshaft centre bolt, crankshaft sprocket. Crankshaft sprocket guide washer. Slacken blancer shaft belt tensioner bolt. Move tensioner away from belt and lightly tighten bolt. Remove balancer shaft belt.

            Installation
            Ensuring timing marks arligned. Note timing marks on camshaft sprockets should align with cylinder head upper face. Exhaust sprocket mark is on recess, but inlet sprocket mark is on tooth. Note: to check oil pump sprocket positioned correctly, removing blanking plug from cylinder block. Insert 8mm diameter Phillips srcrewdriver in hole. Ensure screwdriver is inserted 60mm from face of cylinder block. if screwdriver can only be inserted 20mm: turn oil pump sprocket 360°. Insert screwdriver again. Fit balancer shaft belt in anti-clockwise direction, starting at crankshaft sprocket. Slacken balancer shaft belt tensioner bolt. Turn tensioner clockwise to tension belt. Tighten bolt to 15-22Nm. Apply thumb pressure to belt. Belt should deflect 5-7 mm. If not repeat tensioning procedure. Install crankshaft sprocket guide washer, crnakshaft sprocket. Tighten crankshaft cente bolt. Tighten torque:110-130 Nm. Note ensure crankshaft sprocket guide washer is fitted correclty. Oil treads and contact face of crankshaft body before fitting. Check tensioner body for leakage or damage replace if necessary. Check pushrod protrusion is 12mm. If not replace automatic tensioner unit. Slowly compress pushrod into tensioner body until holes aligned. Resistance should be felt. Place flat washer under tnesioner body to avoid damage to body end plugs. Retain pushrod with suitable pin through hole in tensioner body. install automatic tensioner unit to cylinder block. Tighten bolts to 22-27Nm. Fit timing belt in anti-clockwise direction, starting at the tensioner pulley. Slacken tensioner pulley bolt. Turn tensioner pully clockwise to temporarily tension belt. Tighten bolts to 43-45Nm. Turn crankshaft slowly 1/4 turn anti-cockwise. Turn crankshaft clockwise until timing marks alligned. Slacken tensioner pully bolt. Fit tool to tensioner pulley. Tool No 09244 28100. Apply clockwise torque of 2,6-2,8 Nm to tensioner pulley. Tighten bolt to 43-45Nm. Insert special tool in timing belt rear casing. Tool no 09244-28000. Screw in tool until pin can be removed from automatic tensioner unit. Remove special tool. Tool nr 09244-28000. turn crankshaft two turns clockwise. Wait 15 minutes. Ensure timing marks aligned. Check extended length of pushrod is 3,8-4,5mm. Install components in reverse order of removal. Tighten crankshaft pulley bolts, Tighten torque 20-30Nm

            Nov 01, 2009 | 1995 Hyundai Elantra

            1 Answer

            I need to replace my timing belt on my hyundia elantra 2003 with 1997 cc engine


            Dear Friend
            Removal: Support engine: remove -engine mounting, auxiliary drive belt, water pump pulley, crankshaft pully bots & crankshaft pully, timing belt covers....turn crankshaft to TDC on No 1 cylinder, ensure crankshaft sprocket, camshaft sprocket, oil pump sprocket & balancer shaft sprocket timing marks lighned. Pls note: Timing marks on camshaft sprockets should align with cylinder head uppter face, dowl pins on camshaft sprockets should face downwards....Slacken tensioner botl. Move tensioner away from belt & tighten bolt.
            Remove: automatic tensioner unit bolts, automatic tensioner unit, timing belt, crankshaft bolt, crankshaft sprocket, crankshaft sprocket guide washer...slacken balancer shaft belt rensioner bolt, move tensioner away from belt & lightly tighten bolt...Remove balancer shaft belt.

            Installation:
            ensure timeing marks aligned.Note: Timing marks on camshaft sprockets ahould align with cylinder head upper face, exhaust sprocket mark is on recess but inlet sprocket mark is on tooth. To check oil pump sprocket positionded sorrectly: remove blanking plug from cylinder block, insert 8mm diameter Phillips screwdriver in hole. ensure screwdriver is inserded 60mm from face of cylinder block. If screwdriveer can only be inserted 20mm-turn oil pump sprocket 360". Inset screwdiver again.
            Fit balancer shaft delt in anti-clockwise direction starting at crandkshaft sprocket....Slacken balancer shaft belt tensioner notl, turn tensioner clockwise to tension belt. Tighten bolt to 15-22 Nm... Applu thump pressure to belt at tentioner, belt should deflect 5-7mm. If not: Repeat tensioning procedure.... Install - chankshaft sprocket guide washer & crankshaft sprocket.
            Thighten crankshaft centre bolt, tightening torque:110-130Nm. Please note, ensure crankshaft sprocket guide washer is fittet correctly. oil threads & contact face crankshaft botl before fitting.

            Sep 21, 2009 | Hyundai Elantra Cars & Trucks

            1 Answer

            Cam timing


            Firstly with this engine being identified as an interference engine, I will not accept any responsibility if your engine gets damaged. You are free to take or leave this advice and the responsibility will be entirely yours.

            Engine codes: D2H, D6A, D6B, D6D, DDZ, DKZ, DFZ.
            Covering years 1989 to 1997.

            • Turn the crankshaft in a clockwise direction to about 10.00 o'clock on the mark on the camshaft sprocket. Good tip here, apply tippex to the sprocket mark.
            • Now slowly continue to turn the crankshaft and with the timing pin feel for the locating hole behind the camshaft sprocket.
            • You will find the camshaft location hole at about 8.00 o'clock.
            • When you have located the the locating hole behind the camshaft sprocket, insert the timing pin.
            • Now insert the timing pin in the crankshaft pulley.
            • You will find the crankshaft pulley location hole behind the sprocket at about 10.30 o'clock.
            • When both timing pins are in their locating holes, the top and bottom of the engine is in-line.
            • This information is only to set the engine up and not to change the timing belt.
            • I would advise that on these engines you change the timing belts at 60,000 miles or every 3 years which ever comes first. If for any reason the timing belt gets contaminated, change the timing belt.
            Take care.

            Nov 28, 2008 | 1991 Peugeot 405

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