Question about 2002 Kia Optima

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Tension bolt where is the tension bolt located for the power steering pump on the 2002 Kia Optima?

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It has to be located just above the belt near the power steering pump. Common sense will let you know that the tension bolt will tighten or lossen the belt.

Posted on Nov 10, 2008

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Replacing a alternator belt on a 2002 kia spectra.... another belt in the way cant find what loosens the belt


Please let me know if you have questions, and thanks for using FixYa.

1.8L Engine
A/C Compressor-Power Steering Pump Belt


NOTE Refer to the accompanying illustration for bolt and nut locations.

  1. Loosen bolt A , nut B and nut C
  2. Loosen tension adjusting bolt D
  3. Remove the drive belt

To install:

Route the belt over the pulleys.
jturcotte_1369.gif

Fig. Removing the A/C and P/S pump belt-1.8L engine


  1. Tighten bolt A and nuts B and C, as follows:
    1. Bolt A: 27-39 ft. lbs. (37-53 Nm)
    2. Nut B: 14-19 ft. lbs. (19-25 Nm)
    3. Nut C: 24-34 ft. lbs. (32-46 Nm)

  2. Check the belt tension and adjust as necessary.

Alternator Belt
  1. Remove the A/C and power steering pump belt, if equipped.
  2. Loosen the alternator mounting bolt and adjusting bolt.
  3. Remove the alternator belt.
jturcotte_1370.gif

Fig. Alternator belt-1.8L engine



To install:

  1. Install the alternator belt and adjust, as outlined earlier.
  2. Tighten the bolts, as follows:
    1. Mounting bolt: 27-38 ft. lbs. (37-52 Nm)
    2. Adjusting bolt: 14-18 ft. lbs. (19-26 Nm)

  3. Install the A/C and power steering pump belt, if equipped.
  4. Check the belt tension and adjust as necessary.

Mar 30, 2011 | 2001 Kia Spectra

1 Answer

I want to know how to remove the alternator kia optima 2003


  1. Disconnect the negative battery cable.
  2. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  3. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  4. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  5. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  6. Remove the power steering pump, 2.0L engine only.
  7. Remove the power steering pump bracket, 2.0L engine only.
  8. Remove the alternator B terminal cover cap.
  9. Disconnect the alternator electrical connections.
  10. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  11. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  12. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  13. Remove the power steering pump, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  15. Remove the alternator tensioner mounting bolt and the belt tensioner.
  16. Remove the alternator pivot bolt.
  17. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  18. Remove the alternator.

    0996b43f80207fa4.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-1.5L and 1.6L (VIN 5) engine shown


    0996b43f80207fa5.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown


    0996b43f80231908.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.4L and 2.7L engine


To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).

  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).

  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).

  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).

  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.

Feb 09, 2011 | 2003 Kia Optima

1 Answer

Can t find the diagram to put the fanbelt back on kia optima


The serpentine belt routing diagram for 2.4 liters 16V - G4JS engine code:
CS = Crankshaft
Gen = Alternator
T = Tensioner
AC = Air Conditioning
PAS = Power Assisted Steering
WP = Water Pump


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Jan 24, 2011 | 2004 Kia Optima

1 Answer

I need to change the crankshaft sensor switch, what are the steps for this procedure?


Hi, Please follow below steps :


-. Jack up front wheel and remove the tires
-. Remove the Motor Mount next to the Power Steering Pump and timing belt cover

-. Loosen the Alternator/Water Pump belt.
-. Loosen the Power Steering/AC/Tensioner belt by loosening the Tensioner Bolt first.

-. Remove the power steering pump bracket. Leave the pump attached to the bracket.
-. Remove the Water Pump Pulley.

-. Now it's time to remove the Crank Pulley.

-. Remove the Timing Cover bolts.

-. Remove and replace the crankshaft sensor

Jan 12, 2011 | 2004 Kia Optima

2 Answers

2002 kia optima,,, whining noise that stops when turning left


power steering pump probably went out.. if you can easily get at the belt and are any kind of mechanically inclined, remove the drive belt to the p/s pump and then start the car if the noise is gone then its probably part of the power steering pump

Mar 25, 2010 | 2002 Kia Optima

1 Answer

Change belts on 2002 kia optima


Not sure what engine you have , but I had an 02 rio with the 1.5 L . The serpentine belt did not have a tensioner (spring loaded) pulley , the belt tightness was adjusted by pivoting the alternator mount.
If you are takling about the Timing belt , the tensioner pulley wont move (even though it is on a spring ) untill you loosen the bolt in the center.

Nov 09, 2009 | 2002 Kia Optima

1 Answer

Need location of inner belt tensioner for '05 Kia Sedona


It is below the power steering pump pulley, there is a nut in the middle of the pulley that you loosen and then loosen the tensioner bolt to move the pulley away from the belt.

Nov 04, 2009 | 2005 Kia Sedona

1 Answer

Changing the starter on a Kia Spectra


Here's step-by-step instructions on how to access, remove and re-install your alternator. Hope it helps! Have a great day!

Alternator Kia_Sephia_Rio_Spectra_Optima_1998-2006
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  4. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  5. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  6. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  7. Remove the power steering pump, 2.0L engine only.
  8. Remove the power steering pump bracket, 2.0L engine only.
  9. Remove the alternator B terminal cover cap.
  10. Disconnect the alternator electrical connections.
  11. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  12. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  13. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump, 1.6L (VIN 3) engine only.
  15. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  16. Remove the alternator tensioner mounting bolt and the belt tensioner.
  17. Remove the alternator pivot bolt.
  18. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  19. Remove the alternator. 0900c15280028419.jpgAlternator mounting—1.5L and 1.6L (VIN 5) engine shown 0900c1528002841a.jpgAlternator mounting—2.0L and 1.6L (VIN 3) engines shown 0900c1528002841b.jpgAlternator mounting—2.4L and 2.7L engine
To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).
  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).
  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).
  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).
  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.
 

Nov 23, 2008 | 2003 Kia Spectra

1 Answer

Loosen tension on serpent belt


Hi rdt,
The tensioner is on a spring arm, no need to take it off.
  • Get a 14mm or 9/16" socket and a long handled ratchet or breaker bar.
  • Get the belt around all the pulleys except the A/C compressor or Alternator.
  • The tensioner pulley is near the Alternator toward the center of the engine. It's on a spring loaded arm. Get your socket on the center nut of this pulley.
  • Slowly pull the ratchet toward the center of the engine. The pulley will pivot on the arm allowing you to get the belt on the final pulley.
  • Slowly release the tension.
  • You're done
Mike

Jul 19, 2008 | 2002 Kia Optima

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