Question about 1999 Dodge Caravan

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Fuel sensor how do you fix a feul sensor on a 1995 dodge caravan

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  • yadayada
    yadayada May 11, 2010

    what does this sensor do?

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  1. Release fuel system pressure.
  2. Fuel tank must be removed prior to fuel pump service.
  3. Using a hammer and a brass drift, carefully tap the fuel pump lock-ring counter-clockwise to release the fuel pump.
  4. Remove the fuel pump and its O-ring from the fuel tank, and discard the old O-ring.
  5. Cover tank openings to prevent dirt from entering system.


FUEL GAUGE SENDING UNIT REMOVAL

  1. Gently bend the sending unit locking tabs away from the sending unit.
  2. Remove the electrical connector cover (red). Remove the sending unit wires from the electrical connector.
  3. Use one screwdriver to push on the fuel pump body, and use another to release the sending unit locking tab from the sending unit.
  4. Slide the sending unit assembly off of the fuel pump reservoir housing.
  5. Pull the wires through the reservoir body and fuel pump cover plate.


FUEL GAUGE SENDING UNIT INSTALLATION

  1. Bend the sending unit wires and lay them into the slot on the back of the sending unit.
  2. Slide the sending unit into the slots on the fuel pump reservoir body. Slide the wires through the triangle shaped hole in the fuel pump reservoir body. Check that the tab in the fuel sending unit locks into the detent in the fuel pump reservoir body.
  3. Slip the wires onto the tab of the fuel pump reservoir body.
  4. Slide the sending unit wire terminals into the electrical connector. Install the terminal locking cover.
  5. Slide the fuel sending unit electrical connector into the bottom of the fuel pump electrical connector. Check that the connectors are securely attached and fully pushed into each other.
FUEL PUMP INSTALLATION

  1. Wipe seal area of tank clean, and install a new O-ring seal on pump.
  2. Position fuel pump module in tank and secure with the lock-ring.
  3. Using a hammer and a brass drift, carefully tap the fuel pump lock-ring clockwise to lock the module in place. NOTE: Do not overtighten the lock-ring, because the fuel pump seal could split and leak.
  4. Install fuel tank assembly. NOTE: ASD and fuel pump relays remain energized for 7 minutes during the following test, unless the test is stopped or the ignition switch is turned to the OFF position.
  5. Using scan tool, place ignition switch in "RUN" position and use Actuate Output Test "Auto Shutdown (ASD) Relay", to activate fuel pump and pressurize system.
  6. Check for leaks.

Posted on Nov 08, 2008

  • Brian032472
    Brian032472 Nov 08, 2008

    The fuel tank is held on by 2 band 13mm bols hol it in place. I recommend doing this when its low (almost empty of fuel) the fuel filter is about 2.5 feet long on this vehicle. it's simple to remove little pinch clips the one towars the front of the car is green. The ful filter is also attached by a 10mm bolt and usually a braided ground strap. be careful and patient working on this the fuel pump is almost completely plasticand the feeds do snap. Remember NO SMOKING. Hope this helps.

  • Brian032472
    Brian032472 Nov 08, 2008

    This may help

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2 Suggested Answers

emissionwiz
  • 70387 Answers

SOURCE: feul sensor

In the gas tank

Posted on Nov 07, 2008

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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