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Remove egr valve from 2002 petrol suzuki grand vitara

Need to find and remove egr valve from grand vitara

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6 Suggested Answers

6ya6ya
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Posted on Jan 02, 2017

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SOURCE: SUZUKI VITARA 2.0 V6 PETROL ENGINE

I suggest either a "Haynes" or "Chilton" repair manual. They are both very informative concerning complete engine tear down.

Posted on Feb 07, 2009

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  • 7 Answers

SOURCE: 2002 Grand Vitara engine light

Try these easy things...take off clean and reconnect the battery cables, take to Auto Zone for a FREE computer hook up. More than likely if the battery hook up doesn't work it's the oxygen sensor.

Posted on Jun 29, 2009

  • 1 Answer

SOURCE: I have a 2002 1.6 Suzuki Grand Vitara which jumps

My 1999 GV has the same problem. From my initial research, it seems that a common problem is a faulty air pump or a leak in the air line or actuator that engages the 4wd. This vehicle uses a pressure line instead of a vacuum line to engage the 4wd. I just got my GV back from my mechanic about 30 minutes ago and it seems like my air pump is dying (mounted inside the front bumper). Now I just have to find a replacement. ( I live about 90 miles from the nearest dealer.)

Posted on Jan 07, 2010

Testimonial: " thanks for the answer, I will check what you suggest and let you know if I have any success. regards wildpunto."

  • 1024 Answers

SOURCE: Wher do I find the EGR-valve on my Suzuki Grand

it's on the intake collector, you have to remove the intake collector then remove the egr valve from the intake collector

Posted on Mar 13, 2010

alicantecoli
  • 22246 Answers

SOURCE: how to replace ac compressor on suzuki 2002 grand

yes you have to remove the drive belt ,best advice is to take the vehicle to a AC specialist who will the compressor output with a special machone as it may not be the compressor ,the compressor should push out about 200lbs at 1500rpm

Posted on Jul 02, 2010

Testimonial: "thanks"

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1 Answer

What causes p0400 obd code


that is easy, EGR is failing.

what can causes, this can fill a book.
im not typing a book.

but the 2.5L (i own one and the FSM book)
covers this. H25A engine.
the 2.5l V6 the EGR is in the back top of engine where people cant go easy...
but needs to be removed and cleaned, its an electric motor driven
EGR main valve , i do the MACRo failure list.

1: bad EGR main valve. (or just dirty, we clean them..)
2: exhaust path to it or away from it are clogged.
3: there is some huge problem with air fuel ratios, or vacuum leaks
making the test lie,, the EGR test on all cars can lie.
because the test uses vacuum or engine air flow to tell if the EGR works. got other DTC errors, not posted??????

Jun 12, 2014 | 2000 Suzuki Grand Vitara

1 Answer

Engine check light scan said egr insufficient flow . Change egr valve clean intake manifold check light still on


the tube that runs from the egr to the manifold may be plugged you need to take it off and clean it out .CAREFULLY do not bend or kink it, check for carbon build up

Feb 18, 2014 | 2000 Suzuki Grand Vitara

1 Answer

How do I blank off egr valve on a 2007 suzuki grand vitara


which engine? of the many? (open hood and see?)
it needs to be cleaned.
and will fail EGR tests. and glow the CEL and throw EGR , DTC errors for ever and then smog fails and then the smog station fails you.

when you start the modern car, the PCM , resets the EGR to its closed position, if it cant do that (it can tell) it then cycles it to
clear any jams, my guess, is its sticking, so do as all mech do
world wide we clean it. (most cars its a 50,000 mile service point
which i guess, you skipped.)

ill not answer, blank pff. , as it's to simple,
cut a plate, drill hole, bolt it on. what part the , cutting or hole drilling is unknown?

Nov 21, 2013 | 2007 Suzuki Grand Vitara 4WD

1 Answer

My egr valve on a 2007 suzuki grand vitara DDiS is clicking when I turn off the engine.


why would you do that. (if in usa its illegal and prove of tampering)
1: besides smog (NOX reduction) it does 2 other things.
2: it lowers exhaust valve temperatures, making them last and last.
3: it increase MPG, mileage. (can be proven easy with a simple test)
4: reduces PING, (detonation damage)
NOt only that, the ECU/PCM will fail the P04xx tests. and then not be able to inject or run spark advance correctly (see ping)

how to make a blank off, why? just unplug it.

Nov 21, 2013 | 2007 Suzuki Grand Vitara 4WD

1 Answer

Vitara how to blank off egr valve


Just remove the valve from the engine, two bolts on most and use a piece of brass shim stock (available from auto parts stores like NAPA) and cut a block off gasket to go under the valve. Use the old gasket as a template but of course don't cut the hole that exhaust gas goes through in the shim stock. The shim stock comes in various thicknesses so ask the parts counter person which would work best, around .006" should be fine as far as thickness goes. You can also use a soda can for the metal, but it may not last very long.

Sep 13, 2012 | 2001 Suzuki Grand Vitara

2 Answers

Wher do I find the EGR-valve on my Suzuki Grand


it's on the intake collector, you have to remove the intake collector then remove the egr valve from the intake collector

Mar 13, 2010 | 2007 Suzuki Grand Vitara 4WD

1 Answer

Egr vavle


The EGR valve is located right behind the multi port. ( the black plastic on top of the engine. it is kinda difficult to remove it if you have no experience with) I don't think is serviceable but some folks I know had told me that once removed, you can clean it with carburetor cleaner. the valve runs about 215 Dlls. at your local autoparts store.

Dec 08, 2008 | 2001 Suzuki Grand Vitara

1 Answer

Oil dripping off egr valve


I had the same problem, but its not oil. it is coolant. running to the heater. just check for cracks on the little piece of hose on the egr. tri it...

Nov 18, 2008 | 2001 Suzuki Grand Vitara

1 Answer

Our Suzuki Grand Vitara runs fine most of the time, but will then start bunny hopping like it's running out of fuel. When the car slows to turn a corner - it stalls. Fuel filters have been checked by...


I have a 2006, and I was just advised that it is the EGR valve, which cost 624.24 to replace. It is not a warranty item. Do you have any knowlege if this is an ongoing problem.

Sep 29, 2008 | 2007 Suzuki Grand Vitara 4WD

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