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2004 ford expedition brake booster problems

Brake pedal goes all the way to the floor after shifting out of reverse, after pumping the brakes they return to normal

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6 Suggested Answers

6ya6ya
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Posted on Jan 02, 2017

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SOURCE: 96 ford e350, brake pedal goes to the floor when running

Check for fluid leaks, possibly rear brake cylinders. has anything else been replaced prior to this concern?

Posted on Dec 17, 2008

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SOURCE: replacing a brake power booster

you need to be bendy to get linkage undone under dash at pedals..remove brake master and away..unbolt booster and away you go..good luck

Posted on Feb 26, 2009

  • 109 Answers

SOURCE: Brake pedal goes down to floor. Putting brake fluid doesn't solve problem. Vehicle must coast to a complete stop.

First look for obvious leaks under the vehicle, especially the inside area of each wheel... If you see fluid, you have either a blown cylinder seal or a bad line (check the rubber hoses to the front and back brakes too) Repair the offending part and bleed the air out of the system... (remember to clean pads or shoes if they have fluid on them)... If you see no hint of leakage anywhere, then suspect the master cylinder... if you remove the master cylinder, check and make sure that it didn't leak fluid into the brake booster diaphragm (Brake fluid will destroy the booster)... as in any repair when you open the system (lose fluid), you will need to bleed out the air to restore function... hope this helps...;-)

Posted on May 04, 2009

  • 3600 Answers

SOURCE: 1997 FORD F250 XLT 4WD - Had a hard brake pedal with hardly any brakes while standing on them. Replaced booster and wheel cylinders at same time now the pedal is mushy and no brakes.

They need to be bleed again all four wheels but your vacuum pump may be bad since diesels don't have vacuum then have to have a pump, check that the booster one way check valve is good if you can blow thew it both ways it's bad, to bleed start from the wheel farthest away from the master cylinder pump the brakes 5 times and hold down then open the bleed valve keep doing this until you get clear fluid out of each wheel once you have done that if it is still mushy and you know you have vacuum re bleed with engine running this will help push more out with power assist. most like the hard brake pedal had to do with no vacuum check out the pump. You may also have to reset the 2 way check valve if you need help with this let me know.

Posted on May 28, 2009

kapishtech
  • 2272 Answers

SOURCE: brake pedal is hard but brakes not very effective

Check the brake fluid first.is it low or no brake fluid at all.is the brake fluid got dried up or leaked out. Sounds like the power brake booster is bad, that is what the master cylinder is bolted too. There is a rubber hose that has a plastic valve in it were it snaps into the booster, Pull that rubber hose out of the booster and off of the engine, Now the end that you took off the engine. You should be able to **** through the line, but not be able to blow through it. If you can then replace the valve, It is a one way valve.
If that is all right then hook hose back up to the engine and start engine, You should hear a major vacuum leak at the valve end, put you finger over the valve and it should stop making noise and engine should smooth out. If it don't the rubber hose must be leaking or the tube on the engine were the hose hooks to is stoped up.
Also check the master cylinder if power booster is replaced. If the brake light is coming and going check the brake light switch. check fig for the internal assembly parts:-- bdea807.gif

To check engine vacuum, connect a vacuum gauge to the supply hose that runs from the intake manifold to the booster. A low reading (below 16 inches) may indicate a hose leak or obstruction, a blockage in the exhaust system (plugged catalytic converter, crushed pipe, bad muffler, etc.), or a problem in the engine itself (manifold vacuum leak, bad valve, head gasket, etc.).
The condition of the diaphragm inside the booster is also important. If cracked, ruptured or leaking, it won't hold vacuum and can't provide much power assist. Leaks in the master cylinder can allow brake fluid to be siphoned into the booster, accelerating the demise of the diaphragm. So if there's brake fluid inside the vacuum hose, it's a good indication the master cylinder is leaking and needs to be rebuilt or replaced. Wetness around the back of the master cylinder would be another clue to this kind of problem.
To check the vacuum booster, pump the brake pedal with the engine off until you've bled off all the vacuum from the unit. Then hold the pedal down and start the engine. You should feel the pedal depress slightly as engine vacuum enters the booster and pulls on the diaphragm. No change? Then check the vacuum hose connection and engine vacuum. If okay, the problem is in the booster and the booster needs to be replaced.
Vacuum boosters also have an external one-way check valve at the hose inlet that closes when the engine is either shut off or stalls. This traps vacuum inside the booster so it can still provide one or two power assisted stops until the engine is restarted. The valve also helps maintain vacuum when intake vacuum is low (when the engine is under load or is running at wide open throttle). You can check the valve by removing it and trying to blow through it from both sides. It should pass air from the rear but not from the front.
Replacing a vacuum booster is a fairly straight forward job. All you have to do is disconnect it from the brake pedal on the inside and unbolt the master cylinder. The pushrod that runs from the booster into the back of the master cylinder must have the specified amount of play.
You will typically find the power brake booster mounted on the firewall attached to the master cylinder. The master cylinder is connected to the brake pedal.
Thanks. keep updated for any more query.you can rate this solution and show your appreciation.

Posted on Jul 15, 2010

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you need to be bendy to get linkage undone under dash at pedals..remove brake master and away..unbolt booster and away you go..good luck

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