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Isuzu big horn 93 3.2, remove manifold

Removing the manifold gascit to get to a **** water pipe behide thermostat,

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  • yadayada
    yadayada Feb 13, 2012

    Do you mean "gasket"

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6ya6ya
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Posted on Jan 02, 2017

  • 60 Answers

SOURCE: S70 GLT head replacement

the easiest way to remove the head is to completely remove the exhaust manifold from the engine and turbo assy. you CAN just unbolt it from the engine , but it takes a good bit of wiggling to get it off if you are leaving thre manifold in the car

Posted on Dec 03, 2008

canbruce75
  • 1776 Answers

SOURCE: How to remove the starter in my 93 isuzu trooper?

I can hook you up!! lol Go to the autozone website at autozone.com and register your vehicle. It's free and you will have access to an online repair manual for your vehicle. The step by step instructions for removing the starter on your vehicle is there. ( I checked). Hope this helped and best wishes.

Posted on Jul 30, 2009

  • 1 Answer

SOURCE: replace thermostat on isuzu axiom

I just had a garage replace my thermostat on my 2002 Isuzu Axiom. The book calls for 2 hrs labor, no way. iI took the garage more like 5 hrs plus, they ate the additional 3 hrs of labor. Note, the intake manifold must be removed and even then special tools are needed because it is still buried deep down. The garage took pictures ot this one because of how ridiculours Isuzu designed the location.

Posted on Aug 20, 2009

johnjohn2
  • 5763 Answers

SOURCE: Cam belt timing 1994 Isuzu trooper big horn

no timing, cam belt must be installed corectly inorder to have right timing.

Posted on Oct 03, 2009

kel1guy2002
  • 3740 Answers

SOURCE: How to clean EGR valve passages in 1993 Isuzu Trooper DOHC V6

You have to the EGR valve (sometimes the Intake manifold to EGR Vlalve line also). After you remove it take a drill bit the about 20 % smaller than the actual hole of the outlet side and rotate the drill bit with your hand to dig out the carbon. Aditionally the line coming from the intake manifold to the EGR valve will clog near the connection to the EGR valve. I use either a single piece of copper wire or the wire that you would use to tie ribar together to clean the line. When your done cleaning take a piece of vacuum line and connect it to the diaphram side and **** on it... then plug the line well with your thumb. Grasp the valve and blow thru it... Air should blow thru it freely. Remove your thumb from the vacuum line and try blowing again.. No air should pass thru the valve.
Then reinstall the valve and start the vehicle with the vacuum line disconnected (but blocked off) Use another piece of vacuum line connected to the diaphram again and **** on the line.. The vehicle should die or run really bad. If it does this then you cleaned it correctly.

Posted on Jan 20, 2010

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1995 isuzu pick up runs good but won't start after it runs for awhile


Does The Inlet Manifold Under The Carberetor Have Water Hoses Going To IT,If Yes? This Water Is To Keep The Carberetor Cool The Pipes And The Manifold Could Be Blocked Stopping The Water From Flowing And Allowing The Carb To Get Hot!
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Hope This Helps

Mar 18, 2013 | 1995 Isuzu Pickup

1 Answer

Where is the thermostat in a oldsmoble alero?


3.4L Engine
  1. Remove the thermostat housing to intake manifold bolts.
  2. Remove the thermostat housing outlet and thermostat


3.1L Engine
  1. Remove thermostat housing-to-intake manifold attaching bolt and nut, then remove the housing.
  2. Remove the thermostat.


2.2L Engine
  1. Remove the thermostat housing to water pump feed pipe bolts.
  2. Remove the thermostat housing to water pump feed pipe.
  3. Remove the thermostat.

Hope this helps; also keep in mind that your feedback is important and I'll appreciate your time and consideration if you leave some testimonial comment about this answer.

Thank you for using Fixya, and have a nice day.

Nov 02, 2011 | 2000 Oldsmobile Alero

1 Answer

Need to change engine thermostat on 2002 saturn vue. would like diagrams on how to and what to look for.


2.2L Engine To Remove:
  1. Drain the cooling system.
  2. Remove the exhaust manifold heat shield.
  3. Remove or disconnect the following:
  4. Thermostat housing to water pump feed pipe chevy_cav_02-04_tstat.gif
  5. Remove the thermostat cover bolts from the thermostat housing.
  6. Remove and discard the thermostat housing O-ring.
  7. Thermostat assembly saturn-03-22-4279.gif
  8. Twist the water feed pipe while pulling to remove it from the water pump. Remove the water pipe from the water pump assembly.
  9. Remove and discard the seals from the water pipe.
  10. Remove the inner thermostat sleeve.
  11. Remove the thermostat assembly.
To Install:
  1. Install the thermostat cartridge into the thermostat housing while aligning the cartridge tangs up with the thermostat housing bolt holes. This will assure the inner sleeve can be completely installed.
  2. Align and insert the inner sleeve notch into the thermostat housing. If the inner sleeve notch is not properly positioned, the sleeve will not completely seat into the housing.
  3. The water feed pipe seals can be slightly lubricated with silicone gel to aid during installation. Install a new O-ring on the water pipe.
  4. Position the water pipe into the water pump assembly.
  5. Seat the water feed O-ring by pushing and twisting toward the water pump. Take care not to tear or damage the O-ring.
  6. Install the thermostat housing cover to the water pipe. The water feed pipe has a locating tab to assure proper alignment.
  7. Install a new thermostat housing cover seal into the recess groove.
  8. Position the thermostat housing cover into position.
  9. Install the thermostat housing cover bolts and tighten bolts to (89 in-lb 10 Nm).
  10. Install the exhaust manifold heat shield.
  11. Fill the cooling system.

Dec 24, 2010 | 2002 Saturn VUE

2 Answers

Where is the thermostat on a 2002 Chev. Cavalier with a 2.2 DOHC located?


Please see my tip at http://www.fixya.com/cars/r5929960-s_thermostat . These are generic instructions. Specific instructions from autozone.com for your car are pasted below. If you get stuck, please get back to me.

  1. If equipped with an automatic transmission, remove the exhaust manifold.
  2. Drain the cooling system.
  3. Remove the thermostat housing to water pump feed pipe bolts.
Remove the thermostat housing to water pump feed pipe.


jturcotte_257.gif


Fig. Remove the thermostat



  • Remove the thermostat.


  • To install:

    1. Install the thermostat.
    Install the thermostat housing to water pump feed pipe.
    jturcotte_258.gif

    Fig. Install the thermostat housing to water pump feed pipe


    1. Install the thermostat housing to water pump feed pipe bolt and tighten the thermostat housing to water pump feed pipe bolt to 89 lb inches (10 Nm).
    2. If equipped with an automatic transmission, install the exhaust manifold.
    3. Fill the cooling system.

    Nov 23, 2010 | 2002 Chevrolet Cavalier Coupe

    1 Answer

    Where to locate the thermostat on an 03 pontiac grand am?


    Not sure which engine you have so please pick the appropriate engine:

    2.2L Engine
    1. If equipped with an automatic transaxle, remove the exhaust manifold, as outlined in this section.
    2. Drain the cooling system.
    3. Remove the thermostat housing to water pump feed pipe bolts.
    4. Remove the thermostat housing to water pump feed pipe.

    2112e0a.gif

    Thermostat mounting-2.2L engine


    3.1L Engines

    1. Disconnect the negative battery cable.
    2. Drain the cooling system to a level below the thermostat housing.
    3. Remove the air cleaner assembly.
    4. Disconnect the surge tank line from the thermostat housing.
    5. Remove thermostat housing-to-intake manifold attaching bolt and nut, then remove the housing.
    6. Remove the thermostat.

    3.4L Engine
    1. Drain the cooling system.
    2. Remove the air cleaner.
    3. Remove exhaust crossover pipe.
    4. Disconnect the surge tank line fitting from the coolant outlet.
    5. Remove the thermostat housing to intake manifold bolts.
    6. Remove the thermostat housing outlet and thermostat
    7. Clean the mating surfaces.

    Nov 01, 2010 | 2003 Pontiac Grand Am

    1 Answer

    Location of thermostat on 2002 olds alero 2.2


    Thermostat Removal & Installation 2.2L Engine To Remove:
    1. Remove the exhaust manifold. If equipped with an automatic transmission.
    2. Drain the cooling system.
    3. Remove or disconnect the following: chevy_cav_02-04_tstat.gif

      • Thermostat housing to water pump feed pipe bolts. chevy_cav_02-04_feedpipe.gif

      • Thermostat housing to water pump feed pipe.
      • Thermostat.
    To Install:
    1. Install or connect the following:
      • Thermostat.
      • Thermostat housing to water pump feed pipe.
      • Thermostat housing to water pump feed pipe bolt.
        1. Tighten bolt to 89 in lbs (10 Nm).
      • Exhaust manifold if equipped with an automatic transmission.
    2. Fill the cooling system.
    2.4L Engine To Remove:
    Thermostat assembly 2.4L 87953024.gif

    1. Drain the cooling system.
    2. Remove the exhaust manifold heat shield.
    3. Remove the coolant inlet housing mounting bolts through the exhaust manifold.
    4. Raise and safely support the vehicle.
    5. Remove the coolant inlet housing stud from the oil pan.
    6. Remove wheel and tire assembly.
    7. Remove the engine splash shield.
    8. Remove the mounting bolts from the transaxle-to-engine block support. Remove the support.
    9. Remove the coolant housing pipe.
    10. Remove the thermostat.
    11. Clean the mating surfaces.
    To Install:
    1. Install the thermostat.
    2. Install the coolant housing pipe.
    3. Install and secure the transaxle support-to-engine block mounting bolts.
    4. Install the engine splash shield.
    5. Install the wheel and tire assembly.
    6. Install the coolant inlet housing stud to the oil pan.
      • Tighten to 19 ft lb (26 Nm).
    7. Lower the vehicle.
    8. Install the coolant inlet housing bolts through the exhaust manifold.
      • Tighten the coolant inlet housing bolts to 10 ft lb (14 Nm).
    9. Install the exhaust manifold heat shield.
    10. Fill the cooling system.
    11. Inspect the system for leaks.
    3.4L Engine To Remove:
    1. Drain the cooling system.
    2. Remove the air cleaner.
    3. Remove exhaust crossover pipe.
    4. Disconnect the surge tank line fitting from the coolant outlet.
    5. Remove the thermostat housing to intake manifold bolts.
    6. Remove the thermostat housing outlet and thermostat.
    To Install:
    1. Install the thermostat and housing outlet.
    2. Install the thermostat housing bolts.
      • Tighten the thermostat housing bolts to 18 ft lb (25 Nm).
    3. Install exhaust crossover pipe.
    4. Connect the surge tank line fitting to the coolant outlet.
      • Tighten the fittings to 15 ft lb (21 Nm).
    5. Install the air cleaner.
    6. Fill the cooling system.
    7. Inspect the system for leaks
    prev.gif next.gif

    Oct 14, 2010 | Oldsmobile Alero Cars & Trucks

    1 Answer

    How to install thermostat


    from autozone.com


    2.2L Engine


    1. If equipped with an automatic transaxle, remove the exhaust manifold, as outlined in this section.
    2. Drain the cooling system.
    3. Remove the thermostat housing to water pump feed pipe bolts.
    4. Remove the thermostat housing to water pump feed pipe.

    6d5c45d.gif
    1. Fig. Thermostat mounting-2.2L engine
    2. Remove the thermostat.

    To install:
    1. Install the thermostat.
    2. Install the thermostat housing to water pump feed pipe.
    3. Install the thermostat housing to water pump feed pipe bolt. Tighten the thermostat housing to water pump feed pipe bolt to 89 inch lbs. (10 Nm).
    4. If equipped with an automatic transaxle, install the exhaust manifold, as outlined in this section.
    5. Fill the cooling system.


    3.1L Engines

    1. Disconnect the negative battery cable.
    2. Drain the cooling system to a level below the thermostat housing.
    3. Remove the air cleaner assembly.
    4. Disconnect the surge tank line from the thermostat housing.
    5. Remove thermostat housing-to-intake manifold attaching bolt and nut, then remove the housing.
    6. Remove the thermostat.

    To install:
    1. Clean all gasket surfaces completely.
    2. Insert the thermostat in the intake manifold.
    3. Attach the thermostat housing to the intake manifold.
    4. Install the mounting bolt and nut. Tighten to 18 ft. lbs. (25 Nm).
    5. Install the air cleaner assembly.
    6. Connect the surge tank line to thermostat housing.
    7. Refill the cooling system.
    8. Connect the negative battery cable, remove the radiator cap, then start the engine. Allow the engine to run with radiator cap removed, until the upper radiator hose becomes hot (thermostat open). With the engine idling, add coolant to the radiator until the level is up to the bottom of the filler neck.
    9. Install the radiator cap, making sure the arrows line up with the overflow tube.

    Sep 25, 2010 | 2003 Pontiac Grand Am

    2 Answers

    How to replace water pump on 97 pontiac sunfire 2.4


    PLEASE DON'T FORGET TO RATE! THANKS! 2.3L & 2.4L Engines
    1. Disconnect the negative battery cable
    2. Detach the oxygen sensor connector.
    3. Properly drain the engine coolant into a suitable container. Remove the heater hose from the thermostat housing for more complete coolant drain.
    4. Remove upper exhaust manifold heat shield.
    5. Remove the bolt that attaches the exhaust manifold brace to the manifold.
    6. Remove the lower exhaust manifold heat shield.
    7. Break loose the manifold to exhaust pipe spring loaded bolts using a 13mm box wrench.
    8. Raise and safely support the vehicle.
    It is necessary to relieve the spring pressure from 1 bolt prior to removing the second bolt. If the spring pressure is not relieved, it will cause the exhaust pipe to twist and bind up the bolt as it is removed.
    1. Unfasten the two radiator outlet pipe-to-water pump cover bolts.
    2. Remove the manifold to exhaust pipe bolts from the exhaust pipe flange as follows:
      1. Unscrew either bolt clockwise 4 turns.
      2. Remove the other bolt.
      3. Remove the first bolt.
    On the 2.4L engines, DO NOT rotate the flex coupling more than 4° or damage may occur.
    1. Pull down and back on the exhaust pipe to disengage it from the exhaust manifold bolts.
    2. Remove the radiator outlet pipe from the oil pan and transaxle. If equipped with a manual transaxle, remove the exhaust manifold brace. Leave the lower radiator hose attached and pull down on the outlet pipe to remove it from the water pump. Leave the radiator outlet pipe hang.
    3. Carefully lower the vehicle.
    4. Unfasten the exhaust manifold-to-cylinder head retaining nuts, then remove the exhaust manifold, seals and gaskets.
    5. For the 2.4L engine, remove the front timing chain cover and the chain tensioner. For details, please refer to the procedure located later in this section.
    6. Unfasten the water pump-to-cylinder block bolts. Remove the water pump-to-timing chain housing nuts. Remove the water pump and cover mounting bolts and nuts. Remove the water pump and cover as an assembly, then separate the two pieces.

    01add58.gif
    Water pump and cover mounting-2.3L and 2.4L engines

    To install:
    1. Thoroughly clean and dry all mounting surfaces, bolts and bolt holes. Using a new gasket, install the water pump to the cover and tighten the bolts finger-tight.
    2. Lubricate the splines of the water pump with clean grease and install the assembly to the engine using new gaskets. Install the mounting bolts and nuts finger-tight.
    3. Lubricate the radiator outlet pipe O-ring with antifreeze and slid the pipe onto the water pump cover. Install the bolts finger-tight.
    4. With all gaps closed, tighten the bolts, in the following sequence, to the proper values:
      1. Pump assembly-to-chain housing nuts-19 ft. lbs. (26 Nm).
      2. Pump cover-to-pump assembly-106 inch lbs. (12 Nm).
      3. Cover-to-block, bottom bolt first-19 ft. lbs. (26 Nm).
      4. Radiator outlet pipe assembly-to-pump cover-125 inch lbs. (14 Nm).
    5. Using new gaskets, install the exhaust manifold. Make sure to following the tightening sequence and torque specifications given in the exhaust manifold procedure located in this section.
    6. Raise and safely support the vehicle.
    7. Index the exhaust manifold bolts into the exhaust pipe flange.
    8. Connect the exhaust pipe to the manifold. Install the exhaust pipe flange bolts evenly and gradually to avoid binding. Turn the bolts in until fully seated.
    9. Connect the radiator outlet pipe to the transaxle and oil pan. Install the exhaust manifold brace, if removed.
    10. On the 2.4L engine, install the timing chain tensioner and front cover.
    11. Install the lower heat shield.
    12. Carefully lower the vehicle.
    13. Fasten the bolt that attaches the exhaust manifold brace to the manifold.
    14. Tighten the manifold-to-exhaust pipe nuts to specification.
    15. Install the upper heat shield.
    16. Attach the oxygen sensor connector.
    17. Fill the radiator with coolant until it comes out the heater hose outlet at the thermostat housing. Then connect the heater hose. Leave the radiator cap off.
    18. Connect the negative battery cable, then start the engine. Run the vehicle until the thermostat opens, fill the radiator and recovery tank to their proper levels, then turn the engine off.
    19. Once the vehicle has cooled, recheck the coolant level.

    Sep 13, 2010 | Pontiac Sunfire Cars & Trucks

    2 Answers

    Where is the thermostat on a 2.2l ohc engine?


    Removal & Installation 2.2L VIN 4 To Remove:
    1. Drain the cooling system.
    2. Remove the lower radiator hose from thermostat housing.
    3. Remove the thermostat housing bolts and outlet.
    4. Remove the thermostat.
    5. Clean the mating surfaces.
    To Install:
    1. Install the thermostat.
    2. Install the thermostat housing and bolts.
    3. Install the coolant housing bolts. Tighten bolts to 14 Nm (10 ft. lbs.).
    4. Install the lower radiator hose to thermostat housing.
    5. Fill the cooling system.
    6. Inspect for leaks.
    2.2L VIN F To Remove:
    1. Remove the exhaust manifold. If equipped with an automatic transmission.
    2. Drain the cooling system.
    3. Remove or disconnect the following: chevy_cav_02-04_tstat.gif

      • Thermostat housing to water pump feed pipe bolts. chevy_cav_02-04_feedpipe.gif

      • Thermostat housing to water pump feed pipe.
      • Thermostat.
    To Install:
    1. Install or connect the following:
      • Thermostat.
      • Thermostat housing to water pump feed pipe.
      • Thermostat housing to water pump feed pipe bolt. Tighten bolt to 10 Nm (18 in. lbs.).
      • Exhaust manifold. If equipped with an automatic transmission.
    2. Fill the cooling system.
    2.4L VIN T To Remove:
    1. Drain the cooling system.
    2. Remove the exhaust manifold heat shield bolts and shield. cavman.gif

      cavtstat.gif

    3. Remove the coolant inlet housing bolts.
    4. Lift vehicle.
    5. Remove the coolant inlet housing stud from the oil pan.
    6. Remove the wheel.
    7. Remove the right engine splash shield.
    8. Remove the transaxle-to-engine block brace bolts and brace.
    9. Remove the radiator outlet pipe.
    10. Remove the thermostat.
    11. Clean the mating surfaces.
    To Install:
    1. Clean the mating surfaces.
    2. Install the thermostat.
    3. Install the radiator outlet pipe.
    4. Install the transaxle-to-engine block brace and install bolts.
    5. Install the right engine splash shield.
    6. Install the wheel.
    7. Lower the vehicle.
    8. Install the exhaust manifold heat shield and bolt.
    9. Tighten the exhaust manifold heat shield bolts to 14 Nm (10 ft. lbs.).
    10. Fill the cooling system.
    11. Inspect the system for leaks.
    prev.gif next.gif

    Sep 09, 2010 | 2003 Pontiac Sunfire

    1 Answer

    How to change the thermostat


    Alero, Grand Am 1999-2005 Thermostat - Removal & Installation 2.2L Engine
    1. If equipped with an automatic transaxle, remove the exhaust manifold, as outlined in this section.
    2. Drain the cooling system.
    3. Remove the thermostat housing to water pump feed pipe bolts.
    4. Remove the thermostat housing to water pump feed pipe.

      d1db35e.jpg
      Fig. Thermostat mounting-2.2L engine
    5. Remove the thermostat.

    To install:
    1. Install the thermostat.
    2. Install the thermostat housing to water pump feed pipe.
    3. Install the thermostat housing to water pump feed pipe bolt. Tighten the thermostat housing to water pump feed pipe bolt to 89 inch lbs. (10 Nm).
    4. If equipped with an automatic transaxle, install the exhaust manifold, as outlined in this section.
    5. Fill the cooling system.

    3.1L Engines
    1. Disconnect the negative battery cable.
    2. Drain the cooling system to a level below the thermostat housing.
    3. Remove the air cleaner assembly.
    4. Disconnect the surge tank line from the thermostat housing.
    5. Remove thermostat housing-to-intake manifold attaching bolt and nut, then remove the housing.
    6. Remove the thermostat.

    To install:
    1. Clean all gasket surfaces completely.
    2. Insert the thermostat in the intake manifold.
    3. Attach the thermostat housing to the intake manifold.
    4. Install the mounting bolt and nut. Tighten to 18 ft. lbs. (25 Nm).
    5. Install the air cleaner assembly.
    6. Connect the surge tank line to thermostat housing.
    7. Refill the cooling system.
    8. Connect the negative battery cable, remove the radiator cap, then start the engine. Allow the engine to run with radiator cap removed, until the upper radiator hose becomes hot (thermostat open). With the engine idling, add coolant to the radiator until the level is up to the bottom of the filler neck.
    9. Install the radiator cap, making sure the arrows line up with the overflow tube.

    3.4L Engine
    1. Drain the cooling system.
    2. Remove the air cleaner.
    3. Remove exhaust crossover pipe.
    4. Disconnect the surge tank line fitting from the coolant outlet.
    5. Remove the thermostat housing to intake manifold bolts.
    6. Remove the thermostat housing outlet and thermostat
    7. Clean the mating surfaces.

    To install:
    1. Install the thermostat and housing outlet.
    2. Install the thermostat housing bolts. Tighten the thermostat housing bolts to 18 ft. lbs. (25 Nm).
    3. Install exhaust crossover pipe.
    4. Connect the surge tank line fitting to the coolant outlet. Tighten the fittings to 15 ft. lbs. (21 Nm).
    5. Install the air cleaner.
    6. Fill the cooling system.
    7. Inspect the system for leaks.
    Hope this help (remember comment and rated this).

    Apr 04, 2010 | 1999 Oldsmobile Alero

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