Question about 2003 Volkswagen Volkswagen Jetta

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Is there a special tool to remove the fuel lines on a fuel pump in a volksagen jetta

Need to remove fuel pump and need to know how to remove the fuel lines

Posted by Anonymous on

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6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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  • 4 Answers

SOURCE: 97 VW Jetta TDI Timing Belt, How difficult is it?

Hi There,

Here's a step-by-step from some great guys over at TDIClub.com
for an AAZ (which I'm assuming you have)
http://www.tdiclub.com/articles/A3-TimingBelt/

It's pretty involved, and some special tools are needed. I've seen kits for sale
http://www.volkswaparts.com/Pre-1999TDITools.htm.

Posted on Mar 16, 2009

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SOURCE: Are any special tools required or any special

These cars usually have disk brakes in the back. You need a caliper piston rotator tool, this tool fits into the caliper piston and you must turn it in to retract the piston, it fits onto a 3/8 " drive socket wrench. Npa sell a universal one for like $15.00 - $20.00.

Posted on Jul 08, 2009

ZJLimited
  • 17970 Answers

SOURCE: need to locate fuel pump on 96 jetta

1996 Volkswagen Jetta 2.0L SFI 4cyl

On a Digifant fuel system, the fuel pump is mounted in a reservoir under the rear of the vehicle. The fuel filter is also in this area. The reservoir holds one liter of fuel and is supplied by a small transfer pump in the tank. The transfer pump can be replaced separately even though they are installed and removed as a unit.

The Motronic system uses two fuel pumps. The first is a small transfer pump to get the fuel out of the tank and the second boosts the fuel pressure to the necessary amount. The transfer pump is located inside the tank and the main pressure pump can be found under the vehicle. This transfer pump is located under the rear seat and is part of the fuel gauge sending unit. The main fuel pump can be found in the reservoir in front of the rear axle beam. There is a check valve inside this pump to maintain pressure in the lines, especially on hot days, to avoid vapor lock. The fuel filter is mounted to the side of the reservoir. This filter has no specified replacement interval and should be good for the entire service life of the vehicle. Whenever the ignition key is in the on position, the pump should run for at least two (2) seconds to pressurize the fuel lines. If the Engine Control Unit (ECM) does not see a signal from the Hall Effect sensor in the distributor it will shut the pump off. If a Hall Effect signal is present, the pump will continue to run as long as a signal is detected. It is this Hall Effect signal that signals the ECM that the engine is rotating therefore indicating that fuel is needed. The pump is operated via a relay that is controlled by the ECM. This relay is located in the vehicles fuse panel. The main contacts of the relay can be jumped to run the pump during testing.

More details in Autozone.com (free register).

Good luck (rated this help).

Posted on Sep 21, 2009

  • 1 Answer

SOURCE: Do you need a special tool to change the rear

yes, you need a special tool to screw the brake piston back into the caliper housing. this is do to your disc brake set up. tool is available from harbor freight at around 40 dollars.

Posted on Oct 29, 2009

  • 65 Answers

SOURCE: 94 jetta, starter turns engine over, will not start

check timming belt and it it is not turning this is your problem and if so this is zero clearence motor so there is also probley more dammage done to the motor

Posted on Mar 03, 2010

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1 Answer

Do you need any other tool to change the fuel pump


Any other tool? You have to drop the gas tank, there are special fuel line clamp tools that you need, you should have the tool to remove the fuel tank pump cover too.

Feb 23, 2015 | 2005 Kia Optima

1 Answer

How do you change the fuel pump?


Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Disconnect the negative battery cable.
  3. Relieve the fuel pressure.
  4. Remove or disconnect the following:
    • Rear seat cushion
    • Plastic access panel
    • Fuel pump wiring harness connector
    • Fuel lines
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      View of fuel pump fittings through the floor pan
      Click to Enlarge 7922jg35.gif

      Remove the locking ring from the fuel pump sender with special tool Fuel Tank Sender Wrench D84P-9275-A
      Click to Enlarge

    • Fuel pump module lock ring. Use special tool Fuel Tank Sender Wrench D84P-9275-A.
    • Fuel pump module

To install:

  1. Install or connect the following:
    • Fuel pump module with a new O-ring seal
    • Fuel pump module lock ring using special tool Fuel Tank Sender Wrench D84P-9275-A
    • Fuel lines
    • Fuel pump wiring harness connector
    • Plastic access panel
    • Rear seat cushion
    • Negative battery cable
  2. Start the engine and check for leaks and proper operation.
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hope this helps plz vote comment reply if need more help

Jan 17, 2011 | 2002 Mercury Cougar

1 Answer

Remove fuel pump from 1999 jetta


It's on top of the fuel tank so fold the rear seat bottom out of the way,pull back the floor cover and remove the panel covering the top of the tank. The fuel delivery assembly is removed as a unit. First remove the electrical connectors and fuel lines. Cover the fuel lines with a cloth as pressure will let some fuel spurt out of the line. Remove the retaining ring. VW has a special tool for this but you can make something that will work. Lift the unit out of the tank. Some units ( 2.0 BBW ) have the retaining ring bolted and the nuts have to removed to get the unit loose.

Dec 28, 2010 | 1999 Volkswagen Jetta

2 Answers

I need to replace the fuel pump. Dealer wants $1100. Can get new OE part for under $200. Maybe I'll try it myself. What is a good source on how to do this? If I have help from a friend who has tools...


Yes, you can easily do this yourself. When you get the pump make sure you get new seals. No special tools needed. Basic steps after you get the parts. Drain the tank, release the electrical connectors from the pump connections, release the 2 retaining straps, lower the tank, remove the pump unit from the tank and install the new one then reverse the removal process.

Aug 08, 2010 | 2003 Chevrolet Silverado 1500

1 Answer

How to remove the fuel pump from a ford explorer 1996 can not get fuel pump off of gas tank


Removing the fuel pump requires lowering the fuel tank from the vehicle, the fuel lines require special tools to remove the lines from the pump without damaging the lines( tool availiable at parts store) then remove the lock ring by turning counter clockwise , then the pump , is held to the bottom of the tank by a clip on each side of the pump once depressed the pump will come out.

May 29, 2010 | 1996 Ford Explorer

1 Answer

I need to change my fuel filter in my 98 Dodge Intrepid. I know I need to drop the gas tank, but I'll be honest I've never did this before. I would like to have pictures to see what it looks like.


300M, Concorde, Intrepid, LHS, 1998-2004 - Fuel Filter Removal & Installation The fuel filter mounts to the frame rail in front of the fuel tank. The inlet and outlet ends of the filter are marked for installation purposes. Install the fuel filter making certain that it is properly orientated.

NOTE The fuel filter is part of the fuel pressure regulator mounted on the fuel pump module.
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Properly relieve the fuel system pressure.
  3. Lower the fuel tank.
  4. Remove or disconnect the following:
    Negative battery cable Purge and vent lines Fuel line from the pressure regulator Filter/regulator by pushing in the locking tab, turning the regulator to unlock it and pulling the it straight up
To install:


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Fig. Cut away view of the fuel filter/pressure regulator
  1. Push the fuel filter/regulator into the fuel pump module and turn to lock it into position.
  2. Connect the fuel lines and install the tank.
  3. Start the engine, check for leaks and repair if necessary.


Fuel Pump - Removal & Installation
The in-tank fuel pump module contains the fuel pump and pressure regulator which adjusts fuel system pressure. Fuel pump voltage is supplied through the fuel pump relay.

The fuel pump is serviced as part of the fuel pump module. The fuel pump module is installed in the top of the fuel tank and contains the electric fuel pump, fuel pump reservoir, inlet strainer fuel gauge sending unit, fuel supply and return line connections and the pressure regulator. The inlet strainer, fuel pressure regulator and level sensor are the only serviceable items. If the fuel pump requires service, replace the fuel pump module.
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Properly relieve the fuel system pressure.
  3. Remove or disconnect the following:
    Negative battery cable Fuel tank
  4. Clean the top of the tank to remove any loose dirt.
    Fuel lines from the fuel pump module by squeezing the quick-connect fitting with thumb and forefinger

    4edc7fc.jpg


    Fig. Using special tool 6856, remove the fuel pump module locknut
    Fuel pump module electrical connector from the top of the fuel pump module
  5. Using special tool 6856, remove the fuel pump locknut by turning it counterclockwise.
    CAUTION The fuel reservoir of the fuel pump module does not empty out when the tank is drained. The fuel in the reservoir may spill out when the module is removed.
  6. Remove the fuel pump and O-ring from the tank and discard the O-ring.
To install:
  1. Thoroughly clean all parts. Wipe the seal area of the tank clean. Place a new O-ring on the ledge between the tank threads and the pump module opening.
  2. Position the fuel pump module in the tank. Be sure the alignment tab on the underside of the pump module flange sits in the corresponding notch in the fuel tank.
  3. While holding the fuel pump module in place install the locking ring and torque to 40 inch lbs. (5 Nm) using special tool 6856 or a spanner-type tool.
  4. Install or connect the following:
    Fuel tank Fuel pump module electrical connector Negative battery cable
  5. Fill the fuel tank with fuel. Install the fuel filler cap. Turn the ignition switch to the ON position to pressurize the system. Check the fuel system for leaks.
Hope this helped.

May 11, 2010 | 1998 Dodge Intrepid

2 Answers

1999 ford ranger fuel pump needs replaced.


Hello!

REMOVAL

WARNING:
  • DO NOT SMOKE OR CARRY LIGHTED TOBACCO OR OPEN FLAME OF ANY TYPE WHEN WORKING ON OR NEAR ANY FUEL-RELATED COMPONENT. HIGHLY FLAMMABLE MIXTURES ARE ALWAYS PRESENT AND MAY BE IGNITED, RESULTING IN POSSIBLE PERSONAL INJURY.
  • FUEL IN THE FUEL SYSTEM REMAINS UNDER HIGH PRESSURE EVEN WHEN THE ENGINE IS NOT RUNNING. BEFORE REPAIRING OR DISCONNECTING ANY OF THE FUEL LINES OR FUEL SYSTEM COMPONENTS, THE FUEL SYSTEM PRESSURE MUST BE RELIEVED TO PREVENT ACCIDENTAL SPRAYING OF FUEL, CAUSING PERSONAL INJURY OR A FIRE HAZARD.
  1. Disconnect the battery.
  2. Relieve the system pressure.
  3. Raise the vehicle.
  4. Drain the fuel tank.

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  1. Disconnect the fill pipe hoses.
    • Loosen fill pipe hose clamps.
    • Disconnect fill pipe hoses from the fuel tank.

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  1. Remove the 4 bolts (2 each side) and remove the skid plate if equipped.
  2. Support the fuel tank.

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  1. Remove the bolts and pivot the fuel tank support straps away from the fuel tank.

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  1. Disconnect the fuel pump connector.
    • Lower the fuel tank slightly. Disconnect the fuel pump connector.


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Disconnect the fuel supply line push-connect fitting and the vapor tube fitting at the fuel pump


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  1. Disconnect the vapor line fitting at the rear of the fuel tank.
  2. Lower the fuel tank.

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To install, reverse the removal procedure


df22959.gif Special Tool(s)

REMOVAL

  1. Clean the area around the fuel pump mounting flange.



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  1. Using the special tool, remove the fuel tank pump assembly locking retainer ring.
  2. Remove the fuel pump assembly. CAUTION: The fuel pump assembly must be removed and handled carefully to avoid damage to the float arm and filter.
  3. Remove and discard the fuel pump mounting gasket.
INSTALLATION
  1. Clean the fuel pump mounting flange and the fuel tank mounting surface.
  2. Apply a light coat of Premium Long Life Grease XG-1-C or -K or equivalent meeting Ford specification ESA-M1C75-B to the gasket to hold it in position during assembly. Install the fuel pump mounting gasket.

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  1. Using the special tool, tighten the fuel pump assembly locking retainer ring.

Mar 02, 2010 | 1999 Ford Ranger SuperCab

1 Answer

Removing fuel pump lines from the pump


u need a special tool, parts stores like NAPA and Carquest have it, it is cheap.

Mar 23, 2009 | 1997 Ford Contour

1 Answer

Cant remove fuel line to replace fuel pump


there is a special tool but try and use 2 small srewdrivers at the same time either side pushtogether and pull hose out

Dec 28, 2008 | 1995 Mercury Grand Marquis

2 Answers

Removal of fuel lines from fuel pump assembly


There is special disconnect tool just for 98-00 classic CK pickups. Lisle makes them they are a two piece plastic tool that is pretty cheap to buy. Do not buy a regular disconnect tool bcause they will not fit in the lines at the pump. The lisle number at Carquest is 37500. Please rate.

Dec 27, 2008 | 1998 GMC Sierra

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