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Posted on Jan 02, 2017
P0410 secondary air injection system malfunction. I've dealt with this problem myself. It's either the air pump which is located under the driver's side door on the frame, or it's the valve on the engine that is sticking.
The air pumps are notorious for "freezing up" in cold climates due to water sitting in the pump and freezing and then breaking the impeller from the shaft in the pump. This is what happened with mine.
Remove your pump and test it. If it spins and blows air,then it's fine. Then check your valve on the engine. If that opens (which they like to get corroded with exhaust gasses and stick) Then that will be ok. If not, you'll have a pretty good idea what is going on.
I wnt ahead and replaced both the pump and valve, which were both crappy.
GM also has a check valve that you can install to prevent water from entering the pump. I just drilled a small hole in the bottom of mine to "drain" the water.
Posted on Feb 12, 2009
Hi. I'm reading your request.
Your S10 . has a small fuse box Next to the battery.
1 - air solenoid 10 amp.
1 - air fuse 30 amp.
1 - Mini relay (air relay)
On under hood main fuse block you have.
1 - fuse Engine E 10 amp.
Posted on Jul 12, 2008
And some instructions
Caution: Allow the engine to cool before servicing the secondary air injection AIR system in order to reduce the chance of severe burns.
1. Remove the clamp from the check valve.
2. Disconnect the AIR hose from the check valve.
3. Remove the check valve from the left side AIR pipe.
4. Remove the left AIR pipe from the exhaust manifold.
5. Before replacing a check valve, test the valve for proper operation.
5.1. Install a vacuum pump to the nipple side of the check valve, AIR pump side.
5.2. Pump the vacuum pump to 10 inches Hg and observe the gauge.
5.3. Replace the check valve if the vacuum bleeds down to zero within 5 seconds.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
1.Install the check valve onto the AIR pipe.
Tighten the check valve to the AIR pipe to 23 N·m (17 lb ft).
2.Connect the AIR pipe to the exhaust manifold.
Tighten the AIR pipe to the exhaust manifold to 20 N·m (15 lb ft).
3. Install the AIR hose to the check valve.
4. Install the check valve clamp.
Posted on Jul 08, 2009
under the radiator on the passenger side of the truck. There is a little splash guard you will need to remove to see it, The guard is held in with 4 15mm headed bolts, then you will be able to see the bottom of the air pump.
Posted on Oct 26, 2009
SOURCE: secondary air injection system
This is a pump that sits underneath your front bumper on the passenger
side. It is about the size of a baseball and has two hoses going into
it. I would suggest you replace it yourself as it would cost you about
$360.00 if you were to go through the dealer.
Water intrusion is what will typically kill these electric pumps. There is a Technical service bulletin (#04-06-04-015) Regarding this problem, according to the tsb, you will need a new pump and there is a hose assy. #12590627) that has you reroute the pump from future water intrusion or it is guaranteed to fail again.
Although I have had water in the pump I did not see any indication of the inlet hose as the cause. It was suggested that the one way metal check valves ($15.00) that mount to the rt & lt exhaust manifold are worn and allow water from the exhaust to get sucked back into the pump. I first replaced the pump and within a week of dry weather driving the light came back on. I checked the pump and it was again full of water. I just replaced the valves which had deteriorated on the inside. So hopefully this will eliminate the problem. Note - The valves are impossible to remove without removing the 1/2 tubes (held on with 2 nuts) they are attached to the manifold with. The valve threads seize to the tube thread and had to be clamped in a vise to remove - I actually had to hacksaw the valve section to get it off the pipe. Careful as not to damage the threads.
Good luck and try autopartsdirect2you for a new pump and it has life time warranty.
TSB #04-06-04-015 - (Mar 22, 2004)
Some owners may comment on the check engine light being illuminated. Upon investigation, the technician may find a DTC P0410 indicating that there is a concern in the secondary air injection system.
Water may have collected in the AIR pump or the vent solenoid and frozen or corroded the pump.
Replace the AIR pump and install a new inlet hose and solenoid tube assembly using the following procedure:
Raise vehicle on hoist.
Remove shield covering AIR pump.
Remove hose and vacuum lines from pump and solenoid.
Remove AIR pump inlet hose. Do not re-use.
Disconnect electrical connectors from pump and solenoid.
Remove pump mounting bolts and pump.
Transfer isolators from the old pump to the new pump.
Install new AIR pump and bolts to vehicle.
Tighten the bolts to 17N·m (12.5 lb ft)
Route new hose assembly up between engine and fender. It should come up near the area between the battery and the coolant bottle.
Connect new inlet hose to pump inlet.
Connect old outlet hose to pump outlet.
Connect electrical connector to pump.
Connect electrical connector for solenoid to connector on the new hose assembly.
Connect the hose with the white nipple to the vacuum source hose.
Connect the remaining hose to the shut off valve.
Install shield covering AIR pump.
Remove coolant reservoir nut nearest the battery.
Route new hose assembly between the battery and the coolant reservoir with the solenoid on top.
Install the solenoid bracket onto the coolant reservoir stud and reinstall the nut back into the vehicle.
Use a wire tie to keep the new hose assembly away from the engine. On four cylinder engines, tie to the AIR outlet hose. On six cylinder engines, tie to an available hole in the radiator fan shroud.
12590627 Hose Assembly - Secondary Air Injection
12568324 Pump, Secondary Air Injection for 2001 L35 + 2000-2003 L43/LN2
12560095 Pump, Secondary Air Injection for 1999-2000 L35
Hope that helps
Posted on Mar 06, 2010
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CHRYSLER OBDII DTC
P1101 HCM/PCM Communication Performance
P1103 Turbocharger Waste Gate Actuator Malfunction
P1104 Turbocharger Waste Gate Solenoid Malfunction
P1105 Fuel Pressure Solenoid Malfunction
P1195 Slow Switching O2 Sensor Bank One Sensor One During catalyst monitoring
P1196 Slow Switching O2 Sensor Bank two Sensor one During catalyst monitoring
P1197 Slow Switching O2 Sensor Bank One Sensor two During catalyst monitoring
P1198 Radiator Temperature Sensor Input voltage too high
P1199 Radiator Temperature Sensor Input voltage too low
P1281 Engine is cold too long
P1282 Fuel Pump Relay control circuit
P1283 Idle select signal invalid
P1284 Fuel Injection pump battery voltage sensor out of range
P1285 Fuel Injection pump controller always on
P1286 Accelerator Position Sensor (APPS) supply voltage too high
P1287 Fuel Injection pump Controller Supply voltage low
P1288 Intake manifold short runner tuning valve solenoid circuit
P1289 Manifold tune valve solenoid circuit
P1290 CNG Fuel system pressure too high
P1291 No Temp rise seen from intake heaters
P1292 CNG Pressure sensor voltage too high
P1293 CNG Pressure sensor voltage too low
P1294 Target idle not reached
P1295 No 5 volts to TP sensor
P1296 No 5 volts to MAP sensor
P1297 No change in MAP sensor from start to run
P1298 lean operation at wide open throttle
P1299 Vacuum Leak detected (IAC fully seated)
P1300 Ignition timing adjustment circuit failure
P1388 Auto shutdown relay control circuit
P1389 No ASD relay output voltage at PCM
P1390 Timing belt skipped one tooth or more
P1391 Intermittent loss of CMP or CKP
P1398 Mis-Fire Adaptive Numerator at Limit (PCM is unable to learn the crank sensors signal
for use in preparation for misfire diagnostics
P1399 Wait to start lamp circuit
P1403 No 5 volt feed to EGR
P1475 Auxiliary 5 volt supply is too high
P1476 Too little secondary air
P1477 Too much secondary air
P1478 Battery Temp Sensor Volts out of limit
P1479 Transmission Fan Relay Circuit
P1480 PCV Solenoid Circuit
P1481 EATX (Electronic Automatic Transaxle) RPM pulse generator performance
P1482 Catalyst Temperature Sensor Circuit shorted low
P1483 Catalyst Temperature Sensor Circuit shorted high
P1484 Catalytic Converter overheat detected
P1485 Air injection solenoid circuit
P1486 EVAP Leak Monitor found a pinched hose
P1487 Hi Speed Fan #2 Circuit
P1488 Auxiliary 5 volt supply output is too low
P1489 High speed fan control relay circuit
P1490 Low speed fan control relay circuit
P1491 Radiator fan relay control circuit
P1492 Ambient/ Battery Temp sensor input voltage too high
P1493 Ambient/ Battery Temp sensor input voltage too low
P1494 Leak detection pump pressure switch or mechanical fault
P1495 Leak detection pump solenoid circuit
P1496 5 volt supply, output too low
P1498 High speed radiator fan ground control relay circuit
P1500 General alternator 'FR' Terminal circuit fault
P1594 Charging system voltage too high
P1595 Speed control solenoid circuits
P1596 Speed control switch always high
P1597 Speed control switch always low
P1598 A/C pressure sensor input voltage too high
P1599 A/C pressure sensor input voltage too low
P1680 Clutch released switch circuit
P1681 No I/P Cluster CCD/ J1850 messages received
P1682 Charging system voltage too low
P1683 Speed control servo power control circuit
P1684 The battery has been disconnected within the last 50 starts
P1685 The SKIM (Smart Key Immobilizer Module) has received an invalid key
P1686 No SKIM (Smart Key Immobilizer Module) bus message received
P1687 No Mechanical Instrument cluster bus message
P1688 Internal Fuel injection pump controller failure
P1689 No communication between the ECM and injection pump module
P1690 Fuel injection pump CKP sensor does not agree with the ECM CKP sensor
P1691 Fuel injection pump controller calibration error
P1692 Fault in companion Engine control module
P1693 A companion DTC was set in both the ECM and PCM
P1694 No CCD message from PCM- Aisin transmission
P1695 No CCD message from body control module
P1696 PCM failure EEPROM write denied
P1697 PCM Failure SRI (Service Reminder Indicator) mileage not stored
P1698 No CCD message from TCM
P1719 Skip shift solenoid circuit
P1740 TCC solenoid or overdrive solenoid performance
P1756 Governor pressure not equal to target at 15-20 psi
P1757 Governor pressure is above 3 PSI when 0 PSI is requested
P1762 Governor pressure sensor offset improper voltage
P1763 Governor pressure sensor voltage to high
P1764 Governor pressure sensor voltage to low
P1765 Transmission 12 volt supply relay control circuit
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