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How to remove 2002 manual transmission on ford focus

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6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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PyroPCMan
  • 405 Answers

SOURCE: 1991 Ford Ranger manual transmission remove

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  1. Disconnect the negative battery cable.
  2. Remove the gearshift lever assembly from the control housing.
  3. Cover the opening in the control housing with a cloth to prevent dirt from falling into the unit.
  4. Raise the vehicle and support it safely.
  5. On 2WD vehicles, matchmark the driveshaft to the rear axle flange. Position a drain pan under the tailend of the transmission. Remove the driveshaft-to-rear axle flange fasteners and pull the driveshaft rearward to disconnect it from the transmission.
  6. Disconnect the clutch hydraulic line a the clutch housing. Plug the lines.
  7. Disconnect the speedometer from the transfer case/extension housing.
  8. Disconnect the starter motor, back-up lamp and, if equipped, neutral sensing switch harness connector.
  9. Place a wood block on a service jack and position the jack under the engine oil pan.
  10. On 4WD vehicles, remove the transfer case from the vehicle.
  11. Remove the starter motor.
  12. Position a transmission jack, under the transmission.
  13. Remove the transmission-to-engine retaining bolts and washers.
  14. Remove the nuts and bolts attaching the transmission mount and damper to the crossmember.
  15. Remove the nuts and bolts attaching the crossmember to the frame side rails and remove the crossmember.
  16. Lower the engine jack slightly to angle the transmission assembly. Work the clutch housing off the locating dowels and slide the clutch housing and the transmission rearward until the input shaft clears the clutch disc.
  17. Lower the transmission jack and remove the transmission from the vehicle.
To install:
  1. Check that the mating surfaces of the clutch housing, engine rear and dowel holes are free of burrs, dirt and paint.
  2. Place the transmission on the transmission jack. Position the transmission under the vehicle, then raise it into position. Align the input shaft splines with the clutch disc splines and work the transmission forward into the locating dowels.
  3. Install the transmission-to-engine retaining bolts and washers. Tighten the retaining bolts to specifications. Remove the transmission jack.
  4. Install the starter motor. Tighten the attaching nuts.
  5. Raise the engine and install the rear crossmember, insulator and damper and attaching nuts and bolts. Tighten and torque the bolts to specification.
  6. On 4WD vehicles, install the transfer case.
  7. On 2WD vehicles, insert the driveshaft into the transmission extension housing and install the center bearing attaching nuts, washers and lockwashers. Connect the driveshaft to the rear axle drive flange.
  8. Connect the starter motor, back-up lamp and, if equipped, neutral sensing switch connectors.
  9. Connect the hydraulic clutch line and bleed the system.
  10. Install the speedometer cable.
  11. Check and adjust the fluid level.
  12. Lower the vehicle.
  13. Install the gearshift lever assembly. Install the boot cover and bolts.
  14. Reconnect the negative battery cable.
  15. Check for proper shifting and operation of the transmission.
The above was pulled frrom:
http://www.autozone.com/shopping/repairGuide.htm?pageId=0900c152800391da

hope this helps

Posted on Jul 02, 2008

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  • 334 Answers

SOURCE: Ford Focus 2002 transmission

sorry to tell you but your tran is junk.they are noted for the front pump going to hell. but take it to you mec have him scan your computer in the car to make sure

Posted on Mar 22, 2009

  • 64 Answers

SOURCE: will a transmission for a 2002 ford focus fit a 2004 ford focus(both are sedans)?

If the engines are the same they will fit, the splitport and the zetec use different trans.

Posted on Jul 22, 2009

moe1986
  • 32 Answers

SOURCE: how do I take out the speed sensor on a 2002 ford

speed sensor may also refer to the ABS sensor which are place on the knuckle close to the drive axle

Posted on Jun 21, 2010

Testimonial: "It was not an easy repair as I had to take off the exhaust manifold to give me room to get my hands in there to pull the pin and sensor out. You and Taran pointed me in the right direction. I imagine I saved at least 200 dollars in labor and marked up price that a shop would have charged. Thanks for the help Keith McViker"

duane_wong
  • 6826 Answers

SOURCE: how to remove 2006 ford focus zx4 manual

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:

    Steering column shaft bolt Battery and tray Air intake assembly Resonator Gearshift cables from the transaxle Gearshift cables from the bracket Hydraulic clutch line from retaining bracket Heated Oxygen Sensors (HO2S) and Catalyst Monitor Sensor (CMS) connections
  3. Support the engine using Special Tools 303-290.
  4. Remove or disconnect the following:
    NOTE Matchmark the subframe to the chassis.


    Rear engine mount and mount bracket Reverse lamp switch Upper transmission to engine bolts Tire and wheels Engine roll restrictor Tie rods from the knuckles Lower control arms from the wheel knuckles Stabilizer bar from the strut Power steering lines from the steering gear
  5. Support the subframe with a suitable lifting device.
  6. Remove the six subframe bolts and lower the subframe from the vehicle.
  7. Remove or disconnect the following:

    Vehicle Speed Sensor (VSS) Right hand halfshaft from the transmission and hang securely aside Left hand halfshaft from the transmission and hang securely aside
  8. Loosen, but do not remove, the starter mounting bolts
  9. Disconnect the clutch hydraulic line.
  10. Secure the transmission to a jack or suitable lifting device.
  11. Remove the 10 transmission-to-engine bolts.
  12. Pull the transmission rearward until the input shaft is clear of the pressure plate, then lower the transmission from the vehicle.

    0996b43f80201168.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Supporting the engine with Engine Support 303-290.

Posted on Jan 25, 2011

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1 Answer

Need to know what kind of oil used in 2002 ford focus.


Harold, According to the 2002 Ford Focus Owner manual,
With engine oil filter change : 2.0 liter SPI engine takes ( 3.78 liters / 4.0 U.S. quarts of 5W-20 )
2.0 liter Zetec engine takes ( 4.25 liters / 4.5 U.S. quarts of 5W-20 )
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1 Answer

Shifter hard to move thru gears cables are good and free when disconnected hear squeak when shifting


first i would contact ford dealershift to see if any recalls with this problem...The transmission on the 2002 Ford Focus has been having problems shifting gears,The linkage inside the transmission suffers from premature wear, causing difficulty in switching or shifting gears. The transmission bands that wrap around each gear to hold the gears in place are becoming loose, causing the gears to shift harshly. Both problems have been the biggest culprit when the Ford Focus transmission experiences problems shifting gears. The only correction for this shifting problems is to have the transmission replaced or rebuilt.

Read more: http://www.ehow.com/list_7328764_2002-focus-transmission-problems.html#ixzz347AiEF2K

Jun 08, 2014 | 2002 Ford SVT Focus

1 Answer

Where do I add manual transmission fluid to my 2003 ford focus 2.0 SOHC manual transmission? I need a diagram if possible.


On the transmission from underneath you should see a bolt, you will have to remove it to put in the proper amount. Go to autozone.com it may have a diagram for it's location.

Oct 14, 2013 | 2003 Ford Focus

1 Answer

Where is the location of the slave cylinder on a 2002 focus zx3?


Hi there:
On Ford Focus, the slave cylinder is mounted inside the bell housing on the transmission, You will have to pull the transmission to replace.


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Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.

Thank you for using FixYa, have a nice day.

Aug 24, 2012 | 2002 Ford SVT Focus

1 Answer

Cant find transmission dip stick , 5 speed manual.


The 5 speed manual transmission in your Focus doesn't have a Dipstick, the fluid level is checked by going under the car and removing a fill plug on the side of the transmission case, you then stick your pinkie in the hole and if you can just touch the transmission lube the level is correct. No Ford except automatic transmission models has dipsticks, and even those have been eliminated on the latest models.

Jun 13, 2011 | 2001 Ford Focus

1 Answer

How do I take out the speed sensor on a 2002 ford Focus 2.0 L split port manual transmission. non gear driven sensor.


speed sensor may also refer to the ABS sensor which are place on the knuckle close to the drive axle

Jun 14, 2010 | 2000 Ford Focus

2 Answers

Fitting clutch for ford focus, do ineed to take engine out


No. The transmission has to be removed to replace the clutch.

Dec 15, 2009 | 2002 Ford SVT Focus

2 Answers

2002 Ford Focus alternator replacement


I just did this for a friend this morning. Sounds scary bot it is easy.
1) remove P.S. fluid filler and pin it aside
2) remove radiator overflow canister and pin it aside
3) unplug wiring harnesses right over the alternator (back right of the engine compartment)
4) The scary part - remove the 3 engine mount bolts on that sode of the car
5) from the transmission jack up the engine just enough to tilt it forward slightly
6) it takes 2, tilt the engine forward and lift out the alt - you should have removed the belt at this time.,
7) take the sole (red) wire off of the alt.
8) finish in reverse order

Jul 26, 2009 | 2001 Ford Focus

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