Question about 2004 Mitsubishi Galant

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What are the torque specs for the EGR valve on a 04 gilant 2.4

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Hello! None are specified...Tighten as you would any other bolt...Guru..saailer

Posted on Feb 08, 2012

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SOURCE: Torque Spec

78 inch pounds

Posted on Nov 21, 2009

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1994 mpv 3.0 torque specs intake


Torque Specs :

Intake manifold bolts...72-105 in/lbs or 6-9 ft/lbs
EGR valve bolts........165-225 in/lbs or 14-19 ft/lbs
Remaining little bolts for brackets, etc......72-95 in/lbs or 6-8 ft/lbs

Aug 04, 2012 | 1994 Mazda MPV

1 Answer

The engine malfunction light turn on and brought it to the dealer. said P0406 and needs egr replacement. but the light turns off again and after a week it turns on again for 1 day. now the light is gone....


Sounds like you have a carbon buildup in the valve. The EGR should be located near the altenator on the right side of the engine, depending on what engine you have. 4 bolts, 2 8mm and 2 10mm.. take it off and careful not to lose the metal gaskets.. spray the valve down with carb cleaner and wipe it out.. pump the valve to make sure it plunges ok and replace. should fix your problem. Or you can replace the valve yourself new for about $80.
Here is the procedure if you care to do it yourself.

Tools: 8 mm socket, 10 mm socketEquipment: Replacement EGR Valve, Replacement EGR Gasket (metallic)1. Disconnect the electrical fitting attached to the EGR valve. You will need to unlock it (red tab) and then depress the latch near the rear of the fitting before sliding it off.2. Disconnect the vacuum tube connected to the top of the EGR valve using an 8 mm socket. It may be easier to remove the entire vacuum tube by diconnected it at the top of the engine as well (also 8 mm).3. Using a universal socket joint (I found using a 1/4" drive was necessary to get the clearances around the alternator), remove the 2 bolts holding the EGR valves to the exhaust manifold of the engine using a 10 mm socket. The bottom bolt is a very tight clearance.4. Remove the valve and gasket.5. To install, reverse the steps using the new EGR Valve and EGR Gasket.6. The 10 mm bolts should be torqued to 225 in-lbs7. The 8 mm bolts that fasten the vacuum tube to the EGR valve should be torqued to 100 in-lbs.
Tip: I have found that if you loosen the alternator mounting bolts, you can get just a little more wiggle room to get a socket on the bottom bolt.

Good luck, i hope this helps, please rate me a fixya.

Jun 28, 2011 | 2005 Dodge Caravan

3 Answers

Location of EGR valve for 4.6 liter engine? how do you remove the EGR valve?


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EGR VALVE IS #2.

Please wait for second post to answer your second question....comes with a few pictures.

Nov 16, 2009 | 1992 Ford Crown Victoria

2 Answers

2005 Dodge 1500 code p0404 EGR valve.


The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

Feb 05, 2009 | 2005 Dodge Ram 1500

1 Answer

How do you replace egr valve in a 2005 dodge caravan


REMOVAL - 2.4L The EGR valve and Electrical EGR Transducer are serviced as an assembly.
  1. Disconnect vacuum tube from electric EGR transducer. Inspect vacuum tube for damage.
  2. Remove electrical connector from solenoid.
  3. Remove EGR tube bolts from EGR valve.
  4. Remove EGR valve from cylinder head adaptor.
  5. Clean gasket surface and discard old gasket. Check for any signs of leakage or cracked surfaces. Repair or replace as necessary

INSTALLATION - 2.4L The EGR valve and Electrical EGR Transducer are serviced as an assembly.
  1. Assemble EGR valve with new gasket onto the cylinder head adaptor.
  2. Loose assemble the bolts from EGR valve to EGR tube.
  3. Loose assemble the bolts from EGR valve to cylinder head.
  4. Tighten bolts from EGR valve to cylinder head to 22.8 N·m (200 ±25 in. lbs.) torque.
  5. Tighten bolts from EGR valve to EGR tube to 11.9 N·m (105 ±20 in. lbs.) torque.
  6. Reconnect vacuum hose and electrical connector to electrical EGR transducer.

Aug 03, 2008 | 2007 Dodge Caravan SXT Minivan New Cars

1 Answer

Egr valve


Here is a picture of the egr valve for your blazer. http://www2.partstrain.com/store/?Ntt=EGR%20Valve&N=9968%201588%204294967265
Quite pricey. As for changing it out I would head to your local library and seek out their online car repair sources. Be sure to take a jump drive or a floppy disk to take the documents back home with you. From your home print out the proper techniques as well as torque specs for the removal and replacement of the egr valve. Good luck.

Jun 27, 2008 | 1998 Chevrolet Blazer

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