1997 Chevrolet K1500 Logo
byron clawson Posted on Feb 03, 2012
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Fuel pump runs all the time - 1997 Chevrolet K1500

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Jeremy W.

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  • Chevrolet Master 5,332 Answers
  • Posted on Feb 03, 2012
Jeremy W.
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Pull the fuel pump relay and see if it stops. If it does replace the relay with another relay with the same part number in the relay box. If the pump stays off than the relay was bad and needs to be replaced.

if the pump continues to run with out the relay than the power supply to the pump is shorted to power. you will need to dig into the harness to find it.

if the pump stops with the relay out and starts again with the swapped relay let me know and i'll get you some more info

I’m happy to assist further over the phone at https://www.6ya.com/expert/jeremy_d728a59f986299fa

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My Mazda b2500 was running perfectly until it ran out of gas it won't start and no fuel is getting to the engine and the pump is working normally

I would suspect that the fuel pump is no good. Running an electric fuel pump on empty tank is inviting problems.
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Where to go from here?

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you say fuel pressure is good, but what is it? what is the fuel pressure when it stalls out? Spec is 60-66 psi and it wont run if its 55 psi. the fuel pump relay should be good if the pump runs. Make sure the ground for the pump is good , G402 should be on left frame rail. you may have had it off to replace the pump? maybe? it may be time to stop guessing and have a repair shop diagnose it for you. You sure have replaced a lot of good parts.
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If the pump starts to jam it wills seem like it won't run. The stuttering on startup is also related to a failing fuel pump as the intank pumps in our Jeep (I have the same ZJ)

Next time it won't start, try hitting the fuel tank with a small hammer (lighty as per not to crack it)
This can sometimes jar the pump in such a way to get the fins spinning again. If this works I would reccomend replacing the fuel pump.

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You can also get a fuel line pressure tester from most auto parts stores and verify that you are holding pressure after the pump is off.

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Did you replace the fuel pump with a NEW fuel pump, or a used one?
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I assume you have the 4.0l fuel injected straight six.

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