2004 Dodge Neon Logo
Posted on Jan 29, 2012
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Clutch relay switch

Car all of a sudden wont start and it may have something to do with the clutch pedal position switch

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  • Master 4,803 Answers
  • Posted on Jan 29, 2012
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If the starter will not crank the engine, then yes, it is possible that it may have to do with the Clutch Pedal Position (CPP) switch. Then again, maybe not. I t also could be a problem with the security system not recognizing your key, or it could be even more simple like a loose battery cable connection. Without proper diagnosis, I would not even rule out a bad starter motor or starter motor relay.

The place to BEGIN diagnosis on this problem would be to scan your onboard computer network for possible fault codes and verify Powertrain Control Module (PCM) inputs from both the ignition switch and the CPP switch. Also check for battery voltage at the "S" terminal (small wire) on the starter to see if the signal from the starter relay is getting to the starter (with the clutch pedal depressed).

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There is no "clutch relay" on your vehicle. However, there is a starter relay which is patially controlled by the Clutch Pedal Position (CPP) switch. This is not very likely to "not work" just because the engine is hot. The starter relay is only engaged when the ignition switch is in the "START" position, so it does not get hot as a result of normal engine operation.
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Engine won't start,just clicks 2006

assuming that your batetry voltage is above 12.4 volts,

this can be related to natural/safety switch/relay. if it is broken it only clicks but does not allow you to turn starter. you need to replace that relay/swtich. if there is a brake pedal related circuitry on your car, yo need to control that circuit too. same applies for clutch pedal for US orginated manual transmission equipped cars. without pushing clutch pedal it wont start.

another reason for this can be the stuck starter due to corrosion or mud on it. hit it with a mid size hammer gently few times.
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Neutral Safety Switch
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Before replacing the clutch switch or any component connected to the vehicle's control computer, disconnect the negative cable from the battery.
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  • If the switch is adjustable, make sure the clutch pedal height and push rod (free) play are correct.
  • Then check the release point of the clutch.
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  • If the distance is not within specifications, check the pedal height, push rod play, and pedal free play.
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f_mt_tps9.26.jpg Clutch switch to pedal assembly clearance. Courtesy of Toyota Motor Company.
  • Loosen the switch and adjust its position to provide for the specified clearance.

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you have civic SI type R with the K20A engine and 6sp transmission? correct?

yes the clutch is adjustable.

  1. loosen the clutch pedal position switch(lower of the 2 switches) locknut and back off the clutch pedal position switch.
  2. loosen the clutch push-rod locknut and turn the push-rod in or out to get the desired height and stroke of the pedal.
  3. tighten the push-rod locknut
  4. with the clutch pedal released, turn the clutch pedal position switch in until it contacts the clutch pedal.
  5. turn the clutch pedal position switch in an additional 3/4 to 1 turn.
  6. tighten the clutch pedal position switch locknut.
  7. loosen the clutch interlock switch(the upper switch) locknut and then the interlock switch.
  8. press the clutch pedal to the floor.
  9. release the pedal about 1/2 in. from the fully depressed position, and hold it there. adjust the position of the interlock switch so that the engine will start with the clutch pedal in this position.
  10. tighten the interlock switch locknut.
clutch pedal stroke should be: 5.1 - 5.5 in
clutch pedal height should be: 7.76 in

if adjusting the clutch doesn't help with the transmission feeling notchy, may be the syncros.




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