Question about 2000 Pontiac Sunfire

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Ignition switch how to install a new switch in steering column?

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Remove steer wheel with puller. u will see black cover remove 3 tork screws.remove. next u will need a special tool push dowd on plate . remove clip in center. lift turn arm . remove bolt for lock cly. turn key lock will slide out

Posted on Oct 20, 2008

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Need to replace ignition cylinder. no keys


This is not an easy repair due to anit theft requirements. need to chisel off bolts.

Section 11-04: Steering Column 1997 Probe Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 05/17/2000
Ignition Switch Lock Cylinder Removal
  1. Remove the steering wheel (3600). Refer to the procedure in this section.
  1. Remove the four lower steering column shroud screws.


    j5021c.gif

  1. Separate the upper and lower steering column shrouds.
  1. Remove the ignition switch lock cylinder illumination miniature bulb from the lower steering column shroud.
  1. Remove the upper and lower steering column shrouds.
  1. Remove the multi-function switch (13K359). Refer to Section 11-05 for the removal and installation procedure.
  1. If equipped, remove the ignition/shifter interlock cable screw.
  1. Disconnect the ignition/shifter interlock cable (3F719) from ignition switch lock cylinder (11582).
  1. Use a chisel to remove the two ignition switch lock cylinder bolts.
  1. Remove the ignition switch lock cylinder from the steering column.
  1. Disconnect the ignition key reminder switch electrical connector.
  1. If necessary, remove the ignition key reminder switch.


    j5028b.gif

Installation
NOTE: Use new ignition switch lock cylinder bolts. Tighten the bolts until the bolt heads break off. Check for proper ignition switch (11572) operation.

To install, reverse the removal procedure.

Mar 25, 2011 | 1997 Ford Probe

1 Answer

Hi, i have 1991 mazda protege. I accidentally broke my key in the ignition lock and now i was wondering how do you take off the ignition lock cylinder? p.s key was pretty worn down already


Ignition Switch/Lock Cylinder REMOVAL AND INSTALLATION CAUTION
Some models covered by this manual may be equipped with a Supplemental Restraint System (SRS), which uses an air bag. Whenever working near any of the SRS components, such as the impact sensors, the air bag module, steering column and instrument panel, disable the SRS, as described in Section 6. The ignition lock is an integral component of the steering lock mechanism. If the ignition lock must be replaced, perform the following procedure. Fig. 1: Exploded view of the ignition switch/lock cylinder assembly 89548g14.gif
Fig. 2: Remove the break-off head retaining bolts by chiseling a slot in the bolt, then removing them with a screwdriver 89548g15.gif
Millenia
  1. Disconnect the negative battery cable.
  2. Properly disarm the air bag system.
  3. Remove the rear console box, brake boot and center panel (disconnect the harness connectors).
  4. Remove the rear console.
  5. Remove the undercover, glove compartment and compartment cover.
  6. Remove the upper and lower steering column covers.
  7. Tilt the steering shaft down. Remove the cap and panel light control switch. Remove the meter hood mounting screws. Pull the meter hood forward to disengage the clips.
  8. Remove the instrument cluster,
  9. Remove the drivers side air bag and the steering wheel.
  10. Remove the combination switch.
  11. Remove the passenger side air bag mounting bolts, electrical connector and remove the air bag module.
  12. Remove the hood panel release lever. Pull the side panel forward to disengage the clips, remove the side panel.
  13. Remove the side covers.
  14. Remove the dashboard mounting bolts, pull the dashboard up and forward and remove.
  15. Remove the steering shaft.
  16. Remove the screw and the ignition switch and disconnect the ignition switch connector.
  17. Using a chisel and a hammer make a groove in the heads of the steering lock mounting bolts. Remove the bolts and the steering lock assembly. To install:
  18. Install the steering lock mechanism to the steering column jacket. Make sure that the lock operates correctly. Install new mounting bolts and tighten the bolts till the heads break off.
  19. Reconnect the ignition switch connector to the ignition switch and install the ignition switch to the steering lock mechanism with the screw.
  20. Replace the dashboard close to its mounts and connect all harness connectors. Install all mounting bolts. Torque to 14-18 ft. lbs. (19-25 Nm).
  21. Install the side covers.
  22. Instal the side panels.
  23. Install the steering shaft and torque the mounting bolts to 12-16 ft. lbs. (16-22 Nm).
  24. Connect the passenger side air bag module electrical connector and replace the module to the dash and install the mounting bolts.
  25. Install the combination switch on the steering column.
  26. Install the steering wheel and drivers side air bag module.
  27. Install the instrument cluster.
  28. Install the meter hood.
  29. Install the upper and lower steering column covers.
  30. Install the glove compartment cover, compartment and the undercover.
  31. Install the rear console, bracket, center panel, brake lever boot and the rear console box.
  32. Reconnect the negative battery cable,
  33. Place the steering column securely on a workbench. Use a chisel and hammer to make slots in the head of the lock screws. Remove the screws.
Except Millenia
  1. Disconnect the negative battery cable.
  2. If equipped, disarm and remove the air bag.
  3. Remove the steering wheel and the combination switch.
  4. Remove the steering column by performing the following:
    1. Remove the driver's side under dash covers.
    2. If equipped, disconnect the key interlock cable from the steering column.
    3. Detach any remaining electrical wire harness connectors from the column.
    4. Remove the upper column-to-dash mounting bolts. Support the steering column.
    5. Remove the intermediate shaft-to-steering column shaft coupling bolt and remove the steering column-to-firewall bracket bolts/nuts.
    6. Remove the steering column from the vehicle.
  5. Place the steering column securely on a workbench. Use a chisel and hammer to make slots in the head of the lock screws. Remove the screws.
  6. Remove the ignition lock assembly. To install:
  7. Position the ignition lock and bracket on the steering column.
  8. Install the new screws until the head twists off. Make sure the lock operates properly while tightening the new locking screws.
  9. The remainder of the installation is the reverse of the removal procedure.
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Feb 12, 2011 | 1993 Mazda Protege

1 Answer

Remove and replacement of key lock cylinder


Hello,

The switch on Your Jimmy is mounted atop the steering column assembly, hiding under the dashboard. You must lower the column to reach it. If you have the replacement ignition switch with You or want to remove it first to make sure you are buying the correct one, follow these steps to remove and install it.
  1. Set the ignition key to the off position.
  2. Detach the negative battery cable using a wrench.
  3. Remove the steering wheel column lower trim panel using a Phillips screwdriver.
  4. Detach the steering column from the under dashboard frame using a wrench or ratchet and socket. Support the steering column to keep it from falling.
  5. Locate the ignition switch on top of the steering column. The switch is a small rectangular box connected to the lock cylinder---where you insert the ignition key---through an actuating rod.
  6. Unfasten the two ignition-switch mounting bolts using a wrench or ratchet and socket.
  7. Slide the ignition switch off the actuating rod and remove it from the steering column.
    Installing the Switch
  8. Make sure the new ignition switch is in the off position. Some aftermarket switches will have a pin on the switch slider, close to the base of the switch, to lock it in the off position to ensure proper installment. Verify whether your new switch has this pin.
  9. Slide the new ignition switch into the actuating rod, making sure not to push the slider inside the switch.
  10. Set the new ignition switch in place on top of the steering column, and start the two mounting bolts by hand. Then tighten the mounting bolts using the wrench or ratchet and socket.
  11. Remove the pin (if the new switch came equipped with it) from the switch slider by hand or with pair of needle-nosed pliers.
  12. Insert the key into the ignition lock cylinder; turn the key to make sure the rod is actuating the new ignition switch. Then turn the key back to the off position.
  13. Set the steering column in position against the dashboard frame, and start the mounting bolts by hand. Then tighten the mounting bolts using the wrench or ratchet and socket.
  14. Install the steering wheel column lower trim panel using the Phillips screwdriver.
  15. Attach the negative battery cable using the wrench.
Hope this helps. Thank You for using FixYa!!!

Jan 20, 2011 | 2001 GMC Jimmy

1 Answer

How to change a ignition switch on a 1990 Z24 cavalier and a diagramof what to look for


Ignition Switch REMOVAL & INSTALLATION 1982–91 Vehicles The switch is located on the steering column and is completely inaccessible without first lowering the steering column. The switch is actuated by a rod and rack assembly. A gear on the end of the lock cylinder engages the toothed upper end of the rod.
  1. Lower the steering column; be sure to properly support it.
  2. Put the switch in the OFF-UNLOCKED position. With the cylinder removed, the rod is in OFF-UNLOCKED position when it is in the next to the uppermost detent.
  3. Unfasten the two switch screws and remove the switch assembly. Fig. 1: Removal and installation of the ignition switch and related steering column components — 1990 vehicle shown 87958059.gif
    Fig. 2: Exploded view of a steering column including the ignition switch — 1990 vehicle with standard column shown 87958060.gif
    Fig. 3: Exploded view of the steering column including the ignition switch — 1990 vehicle with tilt column shown 87958061.gif
    To install:
  4. Before installing, move the new switch slider (standard columns with automatic transaxle) to the extreme left position. Move the switch slider (standard columns with manual transaxle) to the extreme left position. Move the slider (adjustable columns with automatic transaxle) to the extreme right position and then move the slider one detent to the left (off lock). Move the slider (adjustable columns with manual transaxle) to the extreme right position.
  5. Install the activating rod into the switch and assemble the switch on the column. Tighten the mounting screws. Use only the specified screws, since overlength screws could impair the collapsibility of the column.
  6. Reinstall the steering column.

Sep 01, 2010 | Chevrolet Cavalier Cars & Trucks

1 Answer

Remove ignition switch for a 2004 kia optima


Ignition Switch Removal & Installation To Remove:
  1. Disconnect battery negative cable.
  2. Disarm air bag system.
  3. Remove driver air bag module.
  4. Loosen screw and lift horn pad to remove.
  5. Remove lock nut and washer. CAUTION
    Do not hammer on steering wheel. Damage can occur to the energy absorbing portion of the steering column.
  6. Pull dynamic damper forward and lift up to remove.
  7. Remove steering wheel.
  8. Remove steering column shrouds.
  9. Remove lower cover.
  10. Remove multifunction switch.
  11. Remove entire lower portion of dash.
  12. Remove mounting fasteners and lower steering column.
  13. Remove bolts and separate ignition switch from steering column.
To Install:
  1. Install ignition switch to steering column and install bolts.
  2. Raise steering column and install mounting fasteners.
  3. Install lower portion of dash.
  4. Install multifunction switch.
  5. Install lower cover.
  6. Install steering column shrouds.
  7. Install steering wheel.
  8. Install dynamic damper.
  9. Install washer and lock nut.
  10. Lift horn pad and install screw.
  11. Install driver air bag module.
  12. Connect battery negative cable.
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Jul 17, 2010 | 2004 Kia Optima

1 Answer

Now to install igintion switch


Removal & Installation The ignition switch or warning switch can be replaced without removing the steering lock assembly. The ignition switch is on the back of the assembly and the warning switch on the side.
  1. Disconnect the negative battery cable and insulate the terminal end.

CAUTION The air bag system must be disarmed before removing the steering wheel. Failure to do so may cause accidental deployment, property damage or personal injury.

  1. Remove the steering wheel and the steering column upper and lower covers.
  2. Remove the spiral cable assembly.


23482ab.gif
View of the steering lock and ignition switch assembly

  1. Remove the combination switch from the steering column.
  2. Remove steering column support nuts and lower the steering column.
  3. Disconnect the ignition switch wiring and interlock cable (if equipped).
  4. Remove the bolts that secure the steering lock and remove steering lock assembly.
To install:
  1. Install the steering lock assembly and secure with new shear type bolts.
  2. Connect the ignition switch wiring harness and the interlock cable.
  3. Raise the steering column and secure with mounting nuts.
  4. Install the spiral cable assembly.
  5. Install the combination switch, steering column covers, and the steering wheel.
  6. Connect the negative battery cable and enable the air bag system.

May 23, 2010 | 1997 Nissan Maxima

1 Answer

How do i remove key lock cylinder on steering column to replace with new one?


Turn ignition key/lock cylinder to the ON position. Insert a thin screwdriver into the slot adjacent to the switch attaching screw boss (right-hand slot). Depress the spring latch located at the bottom of the slot to release the key/lock cylinder. Remove the cylinder.
to remove key-lock cylinder switch Ignition Switch

Removal & Installation

1. Disconnect the negative battery cable.
2. Remove the steering column shroud and lower the steering column.
3. Detach the ignition switch electrical hardness connector.
4. Remove 2 nuts retaining the ignition switch to the steering column housing.
5. Lift the ignition switch upward to disengage the actuator rod from the switch and remove the switch.


To install:

> When installing the ignition switch, both the locking mechanism at the top of the column and the switch itself must be in the LOCK position for correct adjustment. To hold the mechanical parts of the column in the LOCK position, move the shift lever into PARK (with automatic transmissions) or REVERSE (with manual transmissions), turn the key to the LOCK position, and remove the key. New replacement switches, when received, are pinned in the LOCK position by a metal shipping pin inserted in a locking hole on the side of the switch.


6. Engage the actuator rod in the ignition switch.
7. Place the ignition switch on the steering column housing and loosely install 2 retaining nuts.
8. Move the switch up or down along the column to locate the mid-position of the actuator rod lash, then tighten the retaining nuts to 47-64 inch. Lbs. (5-7 Nm).
9. Raise the steering column into position at instrument panel. Install steering column shroud.
10. Connect the negative battery cable.
11. Remove the locking pin, connect the battery cable, and verified that the engine will only crank in PARK and NEUTRAL. Also check to make certain the start circuit cannot be actuated in the DRIVE and REVERSE positions.
to get more help on this issue with more details. then please click on this link directly
http://www.ehow.co.uk/how_5880956_change-ignition-lock-cylinder.html
thanks.this will help.

Feb 20, 2010 | Chevrolet Cavalier Cars & Trucks

1 Answer

How hard is it to change the Ignition Key Lock Cylinder? Do I need to take off the Steering wheel or does the guts just come out from the Steering Col with a pin, or something?


this is the oldest info I have. should be similar

Section 11-05: Steering Column Switches 1994 Town Car, Crown Victoria/Grand Marquis. Workshop Manual
REMOVAL AND INSTALLATION Ignition Switch Removal
  1. Disconnect battery ground cable. Remove the upper steering column shroud by removing the four or five self-tapping screws. Remove tilt steering column lock lever (if so equipped).
  1. Remove lower steering column shroud.
  1. Disconnect the ignition switch electrical connector.
  1. Rotate ignition switch lock cylinder to the RUN position.
  1. Remove the two screws retaining ignition switch.
  1. Disengage the ignition switch from the actuator.
Installation
NOTE: A new replacement ignition switch assembly will be set in the RUN position as received.
  1. Adjust the ignition switch by sliding the carrier to the ignition switch RUN position.
  1. Check to ensure that the ignition switch lock cylinder is in the RUN position. The RUN position is achieved by rotating the ignition switch lock cylinder approximately 90 degrees from the LOCK position.
  1. Install the ignition switch into the actuator. It may be necessary to move the ignition switch slightly back and forth to align the ignition switch mounting holes with the lock cylinder housing threaded holes.
  1. Install retaining screws. Tighten to 5.6-7.9 Nm (50-69 lb-in).
  1. Connect electrical connector to ignition switch.
  1. Connect battery ground cable. Check ignition switch for proper function, including START and ACC positions. Also, make certain that the column is in the LOCK position.
  1. Install upper steering column shroud.
  1. Install the lower steering column shroud and tilt steering column lock lever (if so equipped).

Nov 06, 2009 | 1992 Lincoln Town Car

1 Answer

Ignition switch replacment


Ignition Switch REMOVAL & INSTALLATION The ignition switch is located at the bottom of the ignition key cylinder body. To remove the ignition switch, first remove the ignition lock cylinder.

1993–99 Golf and Jetta
  1. Disconnect the negative battery cable.
  2. Center the steering wheel.
  3. Remove the air bag.
  4. Remove the steering column switches.
  5. If the vehicle is equipped with an automatic transmission, detach the shift lock cable from the lock cylinder housing.
  6. Remove the adapter sleeve from the steering column.
  7. Remove the spring and horn contact ring from the steering column assembly.
  8. Detach the sheer bolt.
  9. Insert the ignition key and unlock the cylinder, then detach the wiring connectors.
  10. Once all wiring has been detached, slide the housing off the steering column.
  11. Mark and drill the lock cylinder as shown and described in the above procedure.
  12. Compress the stop spring and pull the lock cylinder out of the steering column housing.
  13. Put the new lock cylinder into the steering lock housing.
  14. Insert the key into the lock cylinder.
  15. While you gently turn the key, insert the lock cylinder fully into the housing.
  16. The rest of the installation procedure is the reverse of removal. NOTE: Always use a new shear pin when installing the lock cylinder.

Jun 25, 2009 | 1998 Volkswagen Jetta

1 Answer

Remove ignition tumbler


lock cylinder removal

Section 11-04: Steering Column 1996 Escort, Tracer Workshop Manual
REMOVAL AND INSTALLATION Ignition Switch Lock Cylinder Removal
  1. stf~us~en~file=ani_caut.gif~gen~ref.gif WARNING: THE ELECTRICAL CIRCUIT NECESSARY FOR DRIVER SIDE AIR BAG MODULE DEPLOYMENT IS POWERED DIRECTLY FROM THE BATTERY. TO AVOID ACCIDENTAL DEPLOYMENT AND POSSIBLE PERSONAL INJURY, THE BATTERY GROUND CABLE MUST BE DISCONNECTED PRIOR TO SERVICING OR REPLACING ANY DRIVER SIDE AIR BAG MODULE SYSTEM COMPONENTS.
    Remove the steering wheel (3600). Refer to the procedure in this section.
  1. Remove the multi-function switch (13K359). Refer to Section 11-05 for the removal procedure.
  1. Disconnect the ignition switch electrical connector.
  1. Remove the ignition/shifter interlock cable mounting bracket bolt and position the ignition/shifter interlock cable mounting bracket and the ignition/shifter interlock cable (3F719) aside.




  1. Remove the four steering column upper mounting bracket bolts and lower the steering column (3C529).
  1. Use a hammer and chisel to make a groove in the head of each of the two ignition switch lock cylinder bracket bolts.


    0764353.gif

  1. Remove the two ignition switch lock cylinder bracket bolts with a screwdriver and discard the bolts.




  1. Remove the ignition switch lock cylinder and the ignition switch lock cylinder bracket.
Installation
  1. Position the ignition switch lock cylinder and bracket and install two new bolts, tightening them only enough to hold the ignition switch lock cylinder in position.
  1. With the key in the ignition, verify the operation of the ignition switch lock cylinder. If necessary, reposition the ignition switch lock cylinder until it operates properly.
  1. Tighten the ignition switch lock cylinder bracket bolts until the bolt heads break off.
  1. Position the steering column and install the four steering column upper mounting bracket bolts. Tighten the steering column upper mounting bracket bolts to 9-14 Nm (80-124 lb-in).
  1. On vehicles equipped with tilt column, remove the upper mounting bracket retaining pin.
  1. Position the ignition/shifter interlock cable mounting bracket and install the bolt. Tighten the ignition/shifter interlock cable mounting bracket bolt to 4-6 Nm (35-53 lb-in).
  1. Connect the ignition switch electrical connector.
  1. Install the multi-function switch. Refer to Section 11-05 for the installation procedure.
  1. Install the steering wheel. Refer to the procedure in this section.
  1. Inspect the shift interlock system. Refer to Section 07-05 for the procedure.

Apr 07, 2009 | 1995 Mercury Tracer

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