Replacing the starter of chevy cavalier
1.The shims go between the starter body, and the engine block. These are installed to space the starter drive gear, away from the flywheel. They are only used if needed.
2.There is a gap that you need between the starter gear teeth, and the flywheel teeth. This gap should be about 3/32nd's of an inch, to 1/8th of an inch. With a flashlight, and a ruler, measure between the outside edge of the starter drive gear teeth, and the outside edge of the flywheel teeth.
Too close, when starting the vehicle it sounds very metallic, and like you're grinding corn.
Too far away, and the teeth don't engage properly, and you'll KNOW it! Sounds like a metallic 'zing', as the teeth skip. (Also it won't be long, and you'll be replacing the starter drive, and the flywheel!)
i did that and still get the noise.
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