Question about 2002 Audi A4

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Broken window regulator on right front

Hi, anyone any ideas on how to remove internal lining panel on A4 2002.

The window regulator is broken and I need to get access.

Does the whole window frame come out in one piece or do you have to dismantle the internal trim piece by piece. I ve removed some screws and trim but cant seem to progress any further. dont want to break or damage the whole door. Is there some sort of sequence you have to follow ? Which part should i remove first ? Any good websites with diagrams ?

Cheers

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  • fly125 Oct 17, 2008

    Managed to get it off in 15 mins without breaking anything ! Was able to source window frame and regulator for 40 euro. All I have to do now is fit the part. Sounds easy !. Called Audi garage and they wanted 125 euro for part and probably 3 times that for fitting. Better to DIY if you can.



    Thanks for info

  • Anonymous Mar 30, 2014

    want to replace the top trim piece on the door panel

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Just got back from AAA. they wanted $100 just to take the panel off. They said it takes a special tool and about 3 hrs of labor.

Posted on Oct 16, 2008

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Section 01-11: Glass, Frames and Mechanisms 1997 Crown Victoria, Grand Marquis Workshop Manual
REMOVAL AND INSTALLATION Window Regulator, Power Front Door
Removal
  1. If front door window glass (21410) is in the down position and is inoperable, the following steps must be taken; if front door window glass is operational, go to Step 2.
    1. Remove front door trim panel (23942) and front door trim shield (237A04). Refer to Section 01-05 .
    2. Disconnect battery ground cable (14301). Refer to Section 14-01 .
    3. Disconnect window regulator electric drive harness connector.
    4. sva~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Be careful not to strike or scratch front door window glass because it can break.
      Remove window regulator electric drive retaining screws through holes.
    5. Remove window regulator electric drive (23394) from front door power window regulator.
    6. Raise front door window glass to full up position by hand and secure with tape.
    7. Go to Step 5.

  2. Remove front door trim panel and front door trim shield. Refer to Section 01-05 .
  3. Remove front door window glass as described.
  4. Disconnect window regulator electric drive harness connector.
  5. NOTE: Use care not to enlarge sheet metal holes in the door inner panel.

    Remove two 1/4-inch rivets retaining lower bracket of front door power window regulator to inner panel. Use drift punch to knock out center pins for each rivet. Using a 1/4-inch diameter drill, drill out remainder of rivet.
  6. Remove three window regulator electric drive retaining screws from inside door to remove window regulator electric drive from front door power window regulator.
  7. Remove two window regulator retaining nuts.
  8. Remove front door power window regulator from front door (20124).
Installation
  1. Lubricate regulator mechanism with Teflon® Lubricant E7FZ-19590-A or equivalent meeting Ford specification ESB-M1C111-A.
  1. Install front door power window regulator minus motor (23208) into access hole in inner panel.
  1. Position front door power window regulator using upper studs and tabs on window regulator electric drive mounting bracket.
  1. Install rivets retaining front door power window regulator to door inner panel (1/4-20 x 1/2 inch screw and 1/4-20 nut and washer assemblies or equivalent metric fasteners may be used).
  1. Install two upper front door power window regulator retaining nuts.
  1. Install window regulator electric drive with three screws. Do not overtighten screws.
  1. Connect the window regulator electric drive harness connector.
  1. Install front door window glass.
  1. Adjust front door window glass as described.
  1. Install front door trim shield and front door trim panel. Refer to Section 01-05 snorkelbobby_38.gif

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How do you replace the regulator for the power window on the 2002 ford explorer


Regulator - Power Windows - Front Door
  1. Remove the front door trim panel as follows:
    1. Remove the front door handle bezel.
    2. Remove the front door window/lock control switch bezel.
    3. Disconnect the window/lock control switch electrical connectors.
    4. Remove the 3 front door trim panel screws.
      CAUTION To avoid damaging the trim panel, do not pull directly outward to carry out this step.
    5. Lift the door trim panel by pulling directly upward on the armrest to disengage the panel clips.
    6. Remove the exterior mirror control switch from the front door trim panel.
  2. Remove the front door speaker.
  3. Remove the interior molding.
  4. Disconnect the door lock actuating rod at the door handle assembly:
    1. Release the door lock actuating rod clip.
    2. Position the door lock actuating rod aside.
  5. Remove the front door weather shield.
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  7. Position the front door window glass as necessary to access the front door window glass-to-regulator bolts or rivets.
  8. Secure the front door glass in the full up position with tape.
  9. Disconnect the window regulator motor electrical connector.
  10. Remove the 4 window regulator assembly nuts.
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    0b00886.jpg

    Fig. Exploded view of the front door and power window components-2005 Explorer and Mountaineer

To install:
  1. Position the window regulator assembly.
  2. Install the 4 window regulator assembly nuts. Tighten to 89 inch lbs. (10 Nm).
  3. Connect the window regulator motor electrical connector.
  4. Remove the tape securing the front door glass in the full up position.
  5. Position the front door window glass as necessary to access the front door window glass-to-regulator bolts or rivets. Install the bolt and tighten the bolts to 62 inch lbs. (7 Nm), or install new rivets.
  6. Install the front door weather shield.
  7. Connect the door lock actuating rod at the door handle assembly:
    1. Position the door lock actuating rod into proper location.
    2. Attach the door lock actuating rod clip.
  8. Install the interior molding.
  9. Install the front door speaker.
  10. Install the front door trim panel as follows:
    1. Install the exterior mirror control switch from the front door trim panel.
    2. Position the door trim panel onto the armrest to engage the panel clips.
    3. Install the 3 front door trim panel screws.
    4. Connect the window/lock control switch electrical connectors.
    5. Install the front door window/lock control switch bezel.
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  1. Raise the front door window glass to the full up position.
  2. Remove the interior door handle.
  3. Support the front door window glass.
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    4945f24.jpg
    Fig. Remove the equalizer bracket nuts-2005 Explorer Sport-Trac
  6. Remove the front door window regulator by removing the rivets and nuts.
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    52a6816.jpg

    Fig. Remove the front door window regulator motor retaining bolts and then remove the motor-2005 Explorer Sport-Trac
To install:
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  2. Tighten the regulator motor mounting bolts to 8 ft. lbs. (11 Nm).

Hope this help (remember rated and comment this).

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How to remove the passenger side door panel on a Ford F250 super Duty.


Front Door Trim Panel Removal and Installation
NOTE: Left front door trim panel shown, right front door trim panel similar.
  1. Remove the exterior mirror mounting hole cover.
    dr0676a.gif
  1. If equipped, remove the window regulator handle.
    1. Position the window regulator handle cover aside.
    1. Remove the window regulator handle screw and regulator handle.
    n0006864.gif
  1. If equipped, remove the window control switch plate.
    • Disconnect the window control switch electrical connectors and if equipped, the memory set switch electrical connector.
    dn0641b.gif
  1. If equipped, remove the front door trim panel reflector or the courtesy lamp lens.
    dr0677a.gif
  1. Remove the screws.
    dr0678a.gif
  1. ani_caut.gif CAUTION: Do not pull directly outward on front door trim panel, as damage will occur.
    NOTE: Remove the front door trim panel by pulling it straight upward.
    Lift and remove the front door trim panel.
  1. If equipped, twist the courtesy lamp connector one half turn and remove it from the front door trim panel.
  1. ani_caut.gif CAUTION: Insert the lower panel tabs first or they can break when installing the front door trim panel.
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1 Answer

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Front Door
  1. Remove the door trim panel.
  2. Remove the water dam.
  3. Remove the inner and outer door belt weatherstrips.
  4. Lower the window to the full down position and align the glass regulator arm with the access holes in the inner door panel.
  5. Remove the front glass run channel.
  6. Remove the nuts attaching the glass channel to regulator arm.
  7. Separate the glass and lift it up and out.
  8. Disengage the power window motor wire connector from the door harness, if equipped.
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  10. Remove the bolts attaching window regulator to inner door panel.
  11. Remove the regulator through the access hole in the inner door panel.
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3455a81.gif
Power window regulator mounting—Dakota, Durango

6125789.gif
Window regulator removal—Dakota, Durango

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Section 01-05: Trim, Interior 1998 Villager Workshop Manual
REMOVAL AND INSTALLATION Trim Panel(s), Door Front
Removal
  1. Disconnect the battery ground cable (14301) if equipped with power locks or power windows.
  1. swv~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Use care when removing the front door inside handle escutcheon (22620). Failure to do so can result in damage to the component.
    Carefully pry off the front door inside handle escutcheon by inserting a standard 1/4 inch screwdriver between the top rear portion of the front door inside handle escutcheon and the front door trim panel (23942) .




  1. If equipped with manual windows, slip a clean shop rag between the window regulator handle (23342) and the front door trim panel .
  1. Pull the shop rag back and forth to release the window regulator handle clip.




  1. Remove the three cover caps and front door trim panel screws.
  1. Remove the one front door trim panel capped screws from the door pull handle.
  1. If equipped with power windows, remove the door pull handle. Disconnect the electrical connectors.
  1. Slide a flat-bladed tool behind each of the retainers and twist the tool to disengage the front door trim panel from the front door (20124) .
  1. Remove the front door trim panel.
Installation
To install, reverse the removal procedure.
---------------------------------------------------------
Window Regulator, Power Front Door
Removal
  1. Disconnect the battery ground cable (14301) .
  1. Remove the front door window glass (21410) . Refer to the front door window glass removal procedure in this section.
  1. Remove the two front door brace bolts and the front door brace.


    415712f.gif

  1. Disconnect the front window regulator electric drive electrical connector.
  1. Remove the four front door window glass regulator track bolts.

    67b6136.gif


  1. Remove the three front window regulator electric drive bolts.
  1. Remove the front door window glass regulator track and the front window regulator electric drive (23394) as an assembly through the opening in the front door (20124) .
Installation
  1. Install the front door window glass regulator track and the front window regulator electric drive as an assembly through the opening in the front door .
  1. Install the three front window regulator electric drive bolts. Tighten the front window regulator electric drive bolts securely.
  1. Install the four front door window glass regulator track bolts. Tighten the front door window glass regulator track bolts securely.

Apr 29, 2009 | 1998 Mercury Villager

1 Answer

Front right door window will not go up or down, it is electric. it works, some times, and some times not. it is in the down position. Would like to move to up position. I live in Arizona, I need it up for...


does it act the same whether you use the driver door switch or the passenger door switch? Please rate as fixya if this helps. thanks

here's repair procedure

Window Regulator, Front Door, Explorer Removal
srk~us~en~file=ani_caut.gif~gen~ref.gif WARNING: IF THE REGULATOR COUNTERBALANCE SPRING MUST BE REMOVED OR REPLACED FOR ANY REASON, MAKE SURE THAT THE REGULATOR ARMS ARE IN A FIXED POSITION PRIOR TO REMOVAL TO PREVENT POSSIBLE INJURY DURING C-SPRING UNWIND.
  1. Remove front door trim panel and front door trim shield . Refer to Section 01-05B .
Trim Panel, Front Door, Explorer Hi-Series, Two-Door and Four-Door Removal and Installation
  1. Remove the two screws retaining the front door trim panel (23942) located above the window regulator handle (23342) . Also remove one screw in the upper front portion of front door trim panel .
  1. Remove inside door handle cup (22634) at the window regulator handle using a screwdriver or sharp object. Retention nibs will flex for easy removal.
  1. To remove window regulator control switch (14529) and outside rear view mirror control (17B676) , use notch located at lower end of outside rear view mirror control using a screwdriver to lift and remove.
  1. Remove outside rear view mirror control from front door trim panel pulling wire harness from inside of front door trim panel .
  1. From bottom of outside rear view mirror control, remove two screws and disconnect connector from switches. NOTE: Do not pull on the front door trim panel to remove clips from the inner panel holes.
  1. At each plastic clip location, pry the front door trim panel away from the door inner panel using the front door trim panel removing tool from Rotunda Moulding Trim Kit 107-00401 or equivalent. NOTE: Pay special attention to the cut-out in the door trim panel for the door handle, so that it clears the handle during removal without breakage.
  1. When wiring and disengagement of trim clips is completed, it is recommended that to remove panel, lift slightly to remove flange at the top of door trim panel from trough in the glass weatherstrip.
  1. Disconnect socket and bulb from illuminated interior lamp (13776) before total removal of front door trim panel. For installation, follow removal procedures in reverse order. Replace any bent, damaged or missing plastic clips on the front door trim panel to the front door trim panel , firmly loading clips into slots provided on front door trim panel .

    Trim Panel, Front Door, Explorer Hi-Series Four-Door

    a9ce4e4.gif
  1. Remove inside door belt weatherstrip and glass stabilizer.
  1. Remove front door window glass as described in this section.
  1. Remove two nut and washer assemblies attaching the equalizer bracket.
  1. Remove three rivets (manual) or four rivets (power) attaching the regulator base plate to front door trim panel finish panel (23712) .
  1. Remove window regulator electric drive and front door window channel bracket from vehicle.
  1. Working on a bench, carefully bend tab flat to remove arm slides from front door window channel bracket .
  1. Install new window regulator electric drive arm plastic guides into front door window channel bracket and bend tab back to 90 degrees. Use care not to break tab; if tab is cracked or broken, replace front door window channel bracket . Make sure rubber bumper is installed properly on new front door window channel bracket , if replacement is made.

    9b5ccd1.gif

Installation
NOTE: The front door window channel bracket and window regulator electric drive are installed into the vehicle as one assembly. The front door window channel bracket may be disassembled from the window regulator electric drive as described in Steps 7 and 8 of Window Regulator, Removal.
  1. Install front door trim panel finish panel with preassembled glass bracket into vehicle. Set the regulator base plate to window regulator electric drive using base plate locator tab as a guide.
  1. Install three (manual) or four (power) rivets (385189-S100) to attach regulator to front door trim panel finish panel . Two 1/4-20 x 1-inch bolts and two 1/4-20 nut and washer assemblies may be used as alternates for glass retention. However, torque must not exceed 4-7 Nm (3-5 ft-lb). Equivalent metric retainers may be used.
  1. Install equalizer bracket.
  1. Install inside door belt weatherstrip and glass stabilizer.
  1. Lower regulator arms to access holes in front door trim panel finish panel . Install front door window glass as outlined.
  1. Adjust glass to ensure proper alignment with glass run. Cycle glass for smooth operation.
  1. Install front door trim panel and front door trim shield . Refer to Section 01-05B .

Apr 20, 2009 | 1994 Ford Explorer Limited

1 Answer

Power window problem. engauges then disenguages


Section 01-11: Glass, Frames and Mechanisms 1997 Windstar Workshop Manual REMOVAL AND INSTALLATION Door Glass and Regulator, Power Windows Removal
svw~us~en~file=ani_caut.gif~gen~ref.gif WARNING: IF THE REGULATOR COUNTERBALANCE SPRING MUST BE REMOVED OR REPLACED FOR ANY REASON, MAKE SURE THAT THE REGULATOR ARMS ARE IN A FIXED POSITION PRIOR TO REMOVAL TO PREVENT POSSIBLE INJURY DURING C-SPRING UNWIND.
  1. Remove front door trim panel (23942) and front door inside panel sound insulator (20394). Refer to Section 01-05 .
  1. Remove inside door belt weatherstrip.
  1. Remove front door window glass (21410) as described in this section.
  1. Remove two nut and washer assemblies attaching the window regulator equalizer arm bracket (23230).
  1. Remove four rivets retaining the front door window regulator base plate to door inner panel.
  1. Remove front door window regulator (23200) and front door window channel bracket (23288) from vehicle.
  1. Working on a bench, carefully bend tab flat to remove front door window regulator arm slides from front door window channel bracket.
  1. NOTE: Use care not to break tab; if tab is cracked or broken, replace front door window channel bracket. Make sure rubber bumper is installed properly on new front door window channel bracket, if replacement is made.

    Install new front door window regulator arm plastic guides into front door window channel bracket and bend tab back to 90 degrees.


    a9ef3ee.gif

Installation
NOTE: The front door window channel bracket and window regulator electric drive (23394) are installed into the vehicle as one assembly. The front door window channel bracket may be disassembled from the window regulator electric drive as described in Door Glass and Regulator, Power Windows .

  1. Install window regulator electric drive with preassembled front door window channel bracket into vehicle. Set the regulator base plate to door inner panel using base plate locator tab as a guide.
  1. NOTE: Two 1/4-20 x 1 inch bolts and two 1/4-20 nut and washer assemblies may be used as alternates for glass retention. However, torque must not exceed 4-7 Nm (35-44 lb-in). Equivalent metric retainers may be used.

    Install four rivets to retain front door window regulator to door inner panel.
  1. Install window regulator equalizer arm bracket.
  1. Lower front door window regulator arms to access holes in door inner panel. Install front door window glass as outlined.
  1. Install inside door belt weatherstrip.
  1. Adjust front door window glass to make sure it is properly aligned with glass run. Check window for smooth operation.
  1. Install front door trim panel and front door inside panel sound insulator. Refer to Section 01-05 .


    Door Glass and Regulator
ac1dac5.gif

Item Part Number Description 1 21410 Front Door Window Glass 2 23288 Front Door Window Channel Bracket 3 23394 Window Regulator Electric Drive 4 23230 Window Regulator Equalizer Arm Bracket 5 222A00 Front Door Glass Run Latch Side Retainer 6 N621906-S36 Nut and Washer 7 N800510-S36 Screw 8 23200 Front Door Window Regulator 9 W525172-S Rivet 10 W525175-S Rivet 11 — Wire Connector (Part of 14630 Wire Assembly) A — Tighten to 7-10 Nm (62-89 Lb-In)

Apr 13, 2009 | 1997 Ford Windstar

1 Answer

Replace a window regulator in a 1994 ford explorer


wow, a lot of work to do.

Window Regulator, Front Door, Explorer Removal
srk~us~en~file=ani_caut.gif~gen~ref.gif WARNING: IF THE REGULATOR COUNTERBALANCE SPRING MUST BE REMOVED OR REPLACED FOR ANY REASON, MAKE SURE THAT THE REGULATOR ARMS ARE IN A FIXED POSITION PRIOR TO REMOVAL TO PREVENT POSSIBLE INJURY DURING C-SPRING UNWIND.
  1. Remove front door trim panel and front door trim shield . Refer to Section 01-05B .
  1. Remove inside door belt weatherstrip and glass stabilizer.
  1. Remove front door window glass as described in this section.
  1. Remove two nut and washer assemblies attaching the equalizer bracket.
  1. Remove three rivets (manual) or four rivets (power) attaching the regulator base plate to front door trim panel finish panel (23712) .
  1. Remove window regulator electric drive and front door window channel bracket from vehicle.
  1. Working on a bench, carefully bend tab flat to remove arm slides from front door window channel bracket .
  1. Install new window regulator electric drive arm plastic guides into front door window channel bracket and bend tab back to 90 degrees. Use care not to break tab; if tab is cracked or broken, replace front door window channel bracket . Make sure rubber bumper is installed properly on new front door window channel bracket , if replacement is made.

    4a5a8fb.gif

Installation
NOTE: The front door window channel bracket and window regulator electric drive are installed into the vehicle as one assembly. The front door window channel bracket may be disassembled from the window regulator electric drive as described in Steps 7 and 8 of Window Regulator, Removal.
  1. Install front door trim panel finish panel with preassembled glass bracket into vehicle. Set the regulator base plate to window regulator electric drive using base plate locator tab as a guide.
  1. Install three (manual) or four (power) rivets (385189-S100) to attach regulator to front door trim panel finish panel . Two 1/4-20 x 1-inch bolts and two 1/4-20 nut and washer assemblies may be used as alternates for glass retention. However, torque must not exceed 4-7 Nm (3-5 ft-lb). Equivalent metric retainers may be used.
  1. Install equalizer bracket.
  1. Install inside door belt weatherstrip and glass stabilizer.
  1. Lower regulator arms to access holes in front door trim panel finish panel . Install front door window glass as outlined.
  1. Adjust glass to ensure proper alignment with glass run. Cycle glass for smooth operation.
  1. Install front door trim panel and front door trim shield . Refer to Section 01-05B .

Apr 11, 2009 | 1994 Ford Explorer Limited

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