Question about 2002 Ford Excursion

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Rear Brake rotor removal

I'm having a problem removing the rear brake rotors. What must be dont to release them?

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  • Anonymous Feb 28, 2009

    how do i remove the rear rotor on 2003 ford excursion

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Be very careful as my 75 year old pappy taught me this trick..... take of the wheel, make sure the rear of the vehicle is off the ground (both sides). Re affix 3 lugs back on the bolts (about 1/2 way tuened down). Start the vehilce and place in drive -spin the rear wheels and the force will cause the rotor to loosen against the lugs.

Posted on Oct 23, 2008

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I have 2001 mercury marquis Lf rear parking brake popped how do I remove the rotor


Cable and linkages are likely seizedwith rust and/or ice. Remove bottom caliper bolt to remove caliper up and off rotor.Un-bolt caliper support to allow removal of rotor. Make sure parking brake eyelet protruding throuth backing plate isin the off position that is pointing to rear ofcar; secure with vice grips if necessary.Now proceed to tap rear face of rotor all arround on inside to remove Depending how badly it is corroded and internally seized,(also worn groove) ,rotor and internalparking brake shoes will have to be sacrifiiced and replaced. Purchase new hold - kit emergency brake shoes and rotors for both rear wheels

Feb 02, 2011 | 2001 Mercury Grand Marquis

1 Answer

What tools are needed to change the brakes


if the front are rotors there are two bolts that need to be taken off first.
remove the caliper, then remove the two caliper bracket bolts and remove the rotor
replace the rotor and reinstall the caliper bracket.
pull the caliper sliders and lube them with brake grease.
reinstall caliper sliders and install new pads and caliper
refasten caliper to bracket and your done

if your doing rear disc brakes same as front
if brakes are drum type you will need rear drum brake tools to release the springs and to refasten
the new brake shoes

Jan 15, 2011 | 1996 Buick Century

1 Answer

Need instructions for installing parking brake shoes on a 2001 Dodge 3500 pickup


This is a big job for such a small part. I suggest you repair/replace rotors, pads, and anything else back there while you are at it. You will need to remove both wheels on both sides, as well as the axles (I think). See my earlier post on Rear Rotor removal to see how this is done.

You will need a large spindle nut to remove the axles.

DISASSEMBLY:
Once you have access to the parking brakes inside the rotor hat:
1. Lock out the parking brake w/a pair of Vise grips (on the parking brake cable under the cab)
2. Disengage teh park brake cable from behind the rotor assembly to allow easier disassembly of the parking brake shoes.
3. Disassemble the rear park brake shoes.

REASSEMBLY:
1. Reassemble the rear parking brake shoes. This is a typical, small brake drum configuration. Do one side at a time - so you can see how to reassemble each small part. Keep the springs and parts oriented the same: front to front and interior to interior, etc.
2. Release the parking brake cable
3. Install the disc brake rotor(s)
4. Install the disc brake caliper(s)
5. Install tire & wheel assembly
6. Lower the vehicle

Sep 07, 2010 | 2001 Dodge Ram 3500 Truck

2 Answers

How to remove brake rotors on a 1996 ford explorer


How to replace the rear brake pads on a 1995 through 2001 Ford Explorer The system utilizes a drum-in-hat type rear brake rotor. The integral drum allows the use of a drum-and-shoe type parking brake system. All other components are similar to their front disc brake components Remove the two bolts on either side of the brake hose with the rubber boots. Do not remove the four bolts where the axle ties in. The two bolts to be removed require a 10mm socket/wrench. Loosen the pads from the caliper Rotor Removal In order to take the rotors off (replace with new or have them machined), it is best to loosen the emergency brake shoes. To do this, behind the rotors, in the back there is a rubber plug, remove that and you can use a screw driver to engage the teeth of the adjusting screw, turn it clockwise to loosen, usually 10-20 teeth. Usually this means turn it downward. After this, it may still be difficult to get the rotors off without tapping them. Use a rubber mallet and hit them from behind. Before really whacking the rotor, make sure you have loosened the adjusting screw enough. It may take heavy swings of the rubber hammer to do this. It will eventually break loose. Parking Brake You might want to check the parking brake while you are here. To remove:
  • Remove the rear disc brake rotor.
  • Remove the outboard return spring.
  • Remove the adjusting screw spring.
  • Remove the rear brake shoe hold-down spring and pin.
  • Remove the brake shoe adjusting screw and nut.
  • Remove the front brake shoe hold-down spring and pin.
  • Remove both parking brake shoes and the inboard return spring.
  • Check the parking brake lever for excessive wear and replace as necessary.
To install:
  • Position the front parking brake shoe to the backing plate and install the hold-down pin and spring.
  • Install the rear parking brake shoe with the inboard return spring.
  • Position the brake shoe adjuster screw and nut on the shoes and install the rear shoe hold-down pin and spring.
  • Install the brake shoe adjuster spring.
  • Install the outboard return spring.
  • Adjust the parking brake shoes and install the rotor, caliper and wheel.
  • Lower the vehicle and tighten the wheel lug nuts to 100 ft. lbs. (135 Nm).
ADJUSTMENT
  • Measure the inside of the drum portion of the rear brake rotor
  • Remove the rear disc brake rotor.
  • Using Brake Adjustment Gauge D81L-1103-A or equivalent, measure the inside diameter of the drum portion of the rear disc brake rotor.
  • Subtract 0.020 in. (0.508mm) from the first measurement, adjust the brake shoes to that size
  • Adjust the parking brake adjuster screw until the outside diameter of the parking brake shoes measures 0.020 in. (0.508mm) less than the drum measurement.
  • Install the rear disc brake rotor.
Reassembly Reassembly is easy. Put new or machined rotors back on by sliding them over the lugs (they should slide on easily.) Loosen bleeder valve (having a catch bottle handy is good). Push calipers in slowly (using a c-clamp or large channel lock pliers), close bleeder valve. Put on pads. Lubricate metal clips with small amount of anti-seize. Re-adjust the emergency brake by turning the opposite direction from loosening. Refill the brake master cylinder

Aug 09, 2010 | 1996 Ford Explorer

1 Answer

How do i remove the rear rotors


Realize all that is holding them on after you take off caliper slider assembly, is rust & possibly rear emergency brake shoes, inside drum inside rotor. I always engage emergency brake 1 to 2 clicks then ride around the block. That gets rid of rust & ridge on drum. Release emergency brake.Jack up truck, remove tire. Spray around center of rear hub, near studs also, with a good penetrating oil. Then remove 2 retaining bolts that hold rear caliper slider to rear spindle, & remove slider assy & caliper. Now take good sledge hammer & whack center & outside of rotor. Sometimes it takes a bunch of good hits, then they come off.

Jul 14, 2010 | 1998 Oldsmobile Bravada

1 Answer

Replace rear brake pads


Rear disc brake pads offer better performance and are not as affected by moisture like conventional brake shoe style brakes are. Rear disc brakes are similar to front disc brakes. The main difference is that rear disc brake systems must incorporate the emergency brake system. There are two methods widely used for the emergency brake with rear disc systems. The first system is a brake shoe inside the brake disc that is actuated by the emergency brake lever. The second is a screw style actuator inside the brake caliper. When activated the brake pads are forced into the brake disc and held tightly by the emergency brake lever.
READ COMPLETELY BEFORE STARTING
Step 1 - Identify Rear Disc Brake Components
rear_brake_pads.jpg Rear disc brake assembly includes; rear brake disc, rear brake pads, brake caliper mount and a caliper mounting screw. (Note: Some vehicles do not have the rotor mounting screw.)
Step 2 - Removing the Rear Brake Caliper Mount Bolts
rear_brake_pads_2.jpg To replace rear brake pads and rotors the rear brake caliper needs to be removed. First loosen the rear brake caliper mount bolts and remove them. Turn counter clockwise.
Step 3 - Lift Rear Brake Caliper from The Caliper Mount
rear_brake_pads_3.jpg After the caliper mount bolts have been removed, gently lift the brake caliper from the caliper mount. Inspect the caliper slides; they should move freely in the caliper mount. Remove rear brake pads and hardware.

Step 4 - Removing Caliper Mount Bolts
rear_brake_pads_4.jpg With a socket wrench or other appropriate removal tool, loosen the rear brake caliper mounting bolts. Remove bolts and lift the caliper mount and remove it from the vehicle. Remove the retaining screw from the disc mounting hole. Tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub holding on tightly, using both hands. You do not want to drop the rotor.

Step 5 - Removing Rear Brake Rotor
rear_brake_rotor.jpg Remove the retaining screw from the disc mounting hole, tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub, hold on using both hands and do not drop.

Step 6 - Install New Brake Rotor
rear_brake_rotor_2.jpg Check the new rotor against the old brake rotor to make sure they are the same size. Clean the mating surface on the wheel hub before the new brake rotor is installed. Reinstall rotor retainer screw.
Step 7 - Reset Rear Brake Caliper
rear_brakes_7.jpg Before new brake pads can be installed, the rear brake caliper must be reset. The reset tool winds the piston back into position so the new brake pads will fit. This style of brake caliper will not compress with a clamp tool; it can only be reset with the proper reset tool.
Step 8 - Reinstall Rear Caliper Mount and Install New Rear Brake Pads
rear_brake_rotor_3.jpg After the caliper has been reset, reinstall caliper mounting bolts and make sure the bolts are tight. Then match up the old brake pads to the new brake pads. They should be exactly the same except, of course; the old ones will be worn out. Check the new brake pads for proper fit and install any brake hardware that is required.
Step 9 - Remount Rear Brake Caliper
rear_brake_rotor_4.jpg Reinstall the brake caliper, align brake pad hardware and reinstall caliper mounting bolts. (Note: align the rear peg of the brake pad to the groove in the caliper piston.) Recheck and retighten all caliper and caliper mount bolts. Bleed brake system to relieve any air in the system. Before driving the vehicle, push the brake pedal down and let it up slowly. This operation forces the brake pads to travel to the brake rotors. DO NOT DRIVE VEHICLE until proper brake pedal operation resumes. When test driving vehicle listen for any unusual noises during the operation of the brakes.
WARNING! Always have the vehicle under inspection on level ground, in park with the emergency brake on. Always wear protective eyewear, gloves and necessary clothing before inspection or work begins. Never crank an engine over when anyone is near the battery or engine. Always have an operational fire extinguisher close by, obey all first aid instructions in the event of an injury. Never stand in front or behind a vehicle when cranked over or running. When engine is cranked over keep hands and clothing away from rotating components. Never move a car without proper brake pedal operation.

Jun 01, 2010 | 1995 Saab 900

2 Answers

How to remove the rotor on a navigator?


front or rear brake rotor? b sure to shut off the air ride system! the switch is located in the rear kick panel! lift and support front remove tires !the caliper has two mounting bolts remove those and hang caliper to the side using a metal coat hanger! now look at the bracket that was connected to the caliper remove those two bolts !the rotor should come off

Mar 16, 2010 | 2001 Lincoln Navigator

1 Answer

Emergency brake adjustment


I have a 2000 4x4 expedition and the parking brake has its own set of shoes. They are located behind the rear disc rotor. You have to remove them to get to the shoes. You will have to release the parking brake to get the rear rotors off.

Izap2

Jun 22, 2009 | 2000 Ford Expedition

2 Answers

I need to remove rear rotors for turning from 2001 sequoia


remove brake calipers first then remove rotors make sure emergency brake is released

Jun 18, 2009 | 2003 Toyota Sequoia

1 Answer

Rear brake rotor removal


have to release the e break on the inside of rotor think this has an extra brk pad

May 09, 2009 | Ford F-350 Cars & Trucks

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