Question about 1998 Audi A4

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Intermediate drive shaft timing

There does not seem to be any indication on the pulley where the intermediate drive shaft shoulod be set. for the VW sharan '96

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Posted on Nov 06, 2008

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VW sharan 2001 1.9 tdi. Intermediate drive shaft to transmission torque setting


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How do i set camshafts on 1999 duvil northstar


Remove camshaft covrs
Remove front cover
Remove or fully retract all three timing chain tensioners
Remove oil pump
Primary and secondary chain guides should remain in place. Rotate crankshaft until sprocket drive key is at about 1 o'clock position.
Set crankshaft and intermediate shaft sprockets into primary drive chain with their timing marks asjacent to each other.
Install crankshaft and intermediate sprockets over their respective shafts. Rotating crankshaft as necessary to engage crankshaft key in sprocket without changing the timing mark relationship.
Install Flywheel Holder Tool (J-39411) to lock crankshaft in position. Install intermediate shaft sprocket retaining bolt and torque to specifications.
Route secondary chain for left cylinder head over inner row of intermediate shaft teeth.
Route secondary drive chain over chain guide, and install exhaust cam sprocket to chain so camshaft drive pin engages the sprocket notch marked "LE" (Left Exhaust).
There dhould be no slack in the lower section of the chain, and the camshaft drive pin must be perpendicular (90 degrees) to the cylinder head surface.
Install the intake camshaft sprocket into the chain so the sprocket notch marked "LI" (Left Intake) engages camshaft drive pin, while drive pin remains perpendicular to the head face. Minor adjustments can be made to camshaft position to get pin to engage by using a wrench on the hex cast into the camshaft.
Install sprocket retainer bolts and torque to specification.
Repet steps as above to install the right secondary chain to the right camshafts. The right camshaft sprockets are marked "RE" and "RI". In addition, the RE sprocket must contain the camshaft position sensor pickup.

May 27, 2012 | 2000 Cadillac DeVille

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Where is the oil pump located on a 2007 Volkswagon Jetta


its located inside the engine there is an oil tank type under the engine with about 15 to 20 bolts this is called sump you have to remove it to get to the oil pum But dont try this at home its a technicians job

Feb 02, 2011 | 2007 Volkswagen Jetta 2.5 Sedan

1 Answer

How do I line up the timing belt on a 85 Mk 1 Gti Golf?


The crankshaft pulley and bottom half of the plastic cambelt cover needs to be fitted. Of course the cambelt is also already fitted on the crank.
Get the crank on TDC. No 1(furthest from the gearbox) cylinder's piston must be at the top. To determine this look on the bellhousing, there is a large plastic plug which needs to be removed. Inside the bottom of this hole you will see a piece of metal(looks like an arrow) pointing downwards
Remove the sparkplug on cylinder 1. Use a long wooden dowel, about 10 inches to be safe, insert it into the plug hole and try to keep it as upright as possible. (You can also use a screwdriver but you have to be careful not to get it jammed since it will scratch the cylinder walls and/or piston crown) Rotate the engine till the dowel is at its highest point. Now look in the bellhousing where you removed the plastic plug. You should see a line with a 0 stamped next to it on the edge of the flywheel. Line this up with the pointy piece of metal visible inside the bellhousing.
Next on the cam pulley(on the inner/engine side) is a little dot stamped into the metal on the side of one of the teeth. Line this up with the front top edge of the head. Looking at no 1 cylinder's cam lobes they will now both be pointing upward away from the valves lifters, so that both valves are closed.
Last you have to line up the intermediate shaft(that drives the distributor). It also has a little dot stamped on a tooth, but on the outside of the pulley. Turn it until it lines up with the notch in the crankshaft pulley. If you dont you may not be able to get the distributor lined up to set the ignition timing. Fit the cambelt over the intermediate shaft first and then starting at the front of the camshaft pulley(ie keeping the tension over the intermediate shaft) fit the belt over it and you're done.

Jun 22, 2010 | Cars & Trucks

1 Answer

How to replace timing belt 1995 vw golf


  1. remove air intake pipe, and box (upper and lower section)
  2. take off timing belt cover
  3. take off serpintine belt, and v belt
  4. rotate engine to TDC marks line up on crank and cam. camshaft says O^T on it and on the cover behind gear, crank has a notch in the pulley and a arrow on the cover to line up
  5. remove crank pulley 6mm allens not the 19mm 12 bolt
  6. make sure timing belt is still at TDC remove lower timing belt cover there is 3 bolts and a nut holding it on the nut is by the water pump and the bolts are on on top and 2 behind the crank pulley
  7. remove cover
  8. mark intermediate shaft shaft right above the crank pulley
  9. remove belt
  10. install reverse of removal make sure to line up all 3 pulleys cam crank and intermediate shaft or it wont run and depending on how bad it is out of time if you do it wrong you could bend valves
Assuming this is a 2.0 8v your question is pretty vague

Feb 23, 2010 | 1995 Volkswagen Golf

1 Answer

Timing Belt Manual


WARNING Timing belt maintenance is extremely important! The A4 and Passat model utilize an interference-type, non-free-wheeling engine. If the timing belt breaks, the valves in the cylinder head may strike the pistons, causing potentially serious (also time-consuming and expensive) engine damage. The recommended replacement interval for the timing belt is at least every 6 years or 60,000-90,000 miles (96,000-144,000 km), depending on vehicle usage and engine type.
NOTE If removed and reinstalled, the timing belt must be installed in the same rotational direction as removed.

VW Passat & Audi A4 1990-2000 Repair Guide
Timing Belt - REMOVAL & INSTALLATION

WARNING Do NOT turn the engine or camshaft with the timing belt removed. The pistons will contact the valves and cause internal engine damage.


2.0L (9A, ABA) Engines
  1. Disconnect the negative battery cable and remove the accessory drive belts, crankshaft pulley and the timing belt cover(s).
  2. Temporarily reinstall the crankshaft pulley bolt and turn the crankshaft to TDC of No. 1 piston. The mark on the camshaft sprocket should be aligned with the mark on the inner timing belt cover or the edge of the cylinder head.
  3. With the distributor cap removed, the rotor should be pointing toward the No. 1 mark on the rim of the distributor housing. On 8 valve engines, the notch on the crankshaft pulley should align with the dot on the intermediate shaft sprocket.
  4. Loosen the locknut on the tensioner pulley and turn the tensioner counterclockwise to relieve the tension on the timing belt.
  5. Slide the timing belt from the sprockets
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Fig. Adjusting the belt tension on a 2.0L 8 valve

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Fig. Remove the timing belt cover


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Fig. Align the timing marks


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Fig. Locate the tensioner


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Fig. Loosen the tensioner bolt


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Fig. Mark the belts direction of rotation


To install:
  1. Check the alignment of the timing marks. On 16-valve engines, the mark on the tooth should align with the mark on the rear belt cover.
  2. Install the new timing belt and tension the belt so it can be twisted 90° at the middle of it's longest section, between the camshaft and intermediate sprockets.
  3. Recheck the alignment of the timing marks and, if correct, turn the engine 2 full revolutions to return to TDC of No. 1 piston. Recheck belt tension and timing marks. Readjust as required. Torque the tensioner nut to 33 ft. lbs. (45 Nm).
  4. Install the belt cover and accessory drive belts.
  5. If the belt is too tight, there will be a growling noise that rises and falls with engine speed.

continue...

Sep 14, 2009 | 1995 Volkswagen Passat

2 Answers

How to remove alternator in a mazda tribute


You didn't post your engine size so please choose the one that is applicable:

To Remove:
  1. Disconnect the battery cables.
  2. Remove the drive belt using the following procedure:
    • The serpentine accessory drive belt on this engine follows a complicated path and, if equipped with A/C could involve as many as seven pulleys. The belt must be installed properly. Some vehicles have an underhood label showing the proper belt path. It is good practice to take the time to sketch a drawing of the belt’s path BEFORE removing it. This will save much time and effort at reassembly.
    • Raise and safely support the vehicle.
    • Remove the right front wheel and tire.
    • Remove the bolts retaining the right front lower splash shield and set the shield aside.
    • Rotate the accessory drive belt tensioner clockwise and remove the accessory drive belt.
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Jul 12, 2009 | 2003 Mazda Tribute

1 Answer

Timing specs for vw fox 1.8


Tune-up Specifications
Air/Fuel Ratio 0.7% Air/Fuel Ratio-Limits[1] 0.3 - 1.1% Timing[2] 6°+/- 1°BTDC Timing Advance[3] 30°+/- 3°BTDC Idle RPM[4] 800 +/- 50 [1] Check CO with the oxygen sensor connected. [2] AT 2300 RPM, and coolant temperature sensor disconnected. [3] Normal operating temperature, with coolant temp. sensor connected, at 2300 RPM. Add initial timing. [4] A/C off.
Timing mark is on flywheel, access hole is on top of bellhousing. Remove access plug with 27mm wrench if necessary
Firing Order is > 1342 Clockwise Rotation & #1 Plug Wire is at 2 Oclock on Distribitor Cap


Align the mark (can be a dot or notch) on the intermediate shaft sprocket with the notch in the crank pulley. Align the mark (can be a dot or notch) on the "Back" of camshaft sprocket with the top edge of the valve cover gasket. Be sure all the timing marks are properly aligned.

For further information refer to Timing Belt : Service and Repair
NOTE : The 8 valve engine requires a special wrench, Volkswagen No. US4493 or equivalent, to adjust the camshaft drive belt tensioner. Whenever the drive belt is removed and refitted, the camshaft and intermediate shaft timing MUST be adjusted. The drive belt can be replaced without removing the belt sprockets.
  1. Loosen alternator adjusting bolts and remove the fan belt.
  2. Remove the water pump pulley bolts and remove the pulley.
  3. Remove the upper timing cover bolts and remove the cover.
  4. Remove the timing belt guide, if equipped.
  5. Turn the engine by hand to set the No. 1 piston at Top Dead Center (TDC) and remove the crankshaft pulley.
  6. Remove bolt and nuts securing the lower timing cover and remove the cover. CAUTION: Turning the camshaft or crankshaft with the timing belt removed may cause damage to pistons and/or valves.
  7. Loosen timing belt tensioner locknut, release belt tension and remove belt from sprockets.
  8. Inspect belt for visible damage such as missing teeth or exposed threads. Inspect tensioner bearing for smooth running. Any damaged components should be replaced.
NOTE : On high mileage engines, failure of the tensioner bearing is a possibility. Consider replacing the bearing when replacing the timing belt.
  1. Align the mark (can be a dot or notch) on the intermediate shaft sprocket with the notch in the crank pulley. Align the mark (can be a dot or notch) on the "Back" of camshaft sprocket with the top edge of the valve cover gasket. Be sure all the timing marks are properly aligned.
  2. Temporarily install the crankshaft pulley to the crankshaft. Fit the timing belt starting with the crankshaft and intermediate shaft sprockets. Fit the belt so that it is as tight as possible between the crankshaft and the intermediate shaft sprockets and between the intermediate shaft and camshaft sprockets.
    1. Turn the belt tensioner clockwise to adjust the tension. The direction is important to avoid contact with the timing cover. Check the tension by twisting the belt as shown. You should be able to twist it no more than 90 degrees.
    2. Tighten the tensioner locknut to: 33 ft lbs (45 Nm)
    3. Rotate the crankshaft two revolutions and recheck the belt tension and the timing marks for proper alignment.
    NOTE: Very slight movement of sprockets and marks can be expected as belt tension is adjusted. Slight movement is OK. The smallest possible increment of adjustment is one whole tooth of the belt or sprocket.
    1. Remove the crankshaft pulley and refit the lower timing cover. Tighten the bolts to: 87 in lbs (10 Nm)
    2. Refit crankshaft pulley and tighten the bolts to: 15 ft lbs (20 Nm)
    3. Refit timing belt guide, if equipped.
    4. Refit upper timing cover and tighten bolt and nuts to: 87 in lbs (10 Nm)
    5. Refit water pump pulley and tighten the bolts to: 15 ft lbs (20 Nm)
    6. Refit fan belt and adjust tension. Tighten alternator adjusting bolts.

    Please Dont Forget To RATE ME !

Feb 09, 2009 | 1992 Volkswagen Fox

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