Question about 1997 Suzuki Swift

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Broken timing belt

How do i time the three cylinder engine when i install a new timing belt
thanks

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I can only give u a hint for this car .
The timing sequence is ; 1-3-2.
(Time the sparks so that firing takes place in this order.)
i hope this helps.

Posted on Sep 23, 2008

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I was driving on hwy., car died suddenly, so I towed it to my house. I found out timing belt had jumped several teeth. I put new belt on, put it on marks, now my car starts and dies immediatley unle


If the belt keeps jumping, I would say you have a badly worn sprocket or the belt tensioner needs checking, it may need a new tensioner or your procedure for tightening it needs to be checked.
If no mark for the idler, then just put it at the 4 o'clock position, as you are facing it.

Jan 22, 2013 | 1982 Volvo 240 Series

2 Answers

Head torque specs for 92 honda accord with f22a1


Thanks for using FixYa.

To install:
  1. Install a new head gasket on the engine, making certain it is positioned correctly. The cylinder head dowel pins and the oil jet must be in place. Refer to the illustrations if necessary.
  2. Install the head. Lower it straight down onto the block, aligning it correctly.
  3. Apply clean engine oil to the bolt threads and the contact face of the bolt head. Install the head bolts finger-tight.
  4. On all models except 1988-89 DOHC Prelude and 1992-95 Preludes with 2.3L and VTEC engines, tighten the head bolts following sequence A. On 1988-89 DOHC Preludes, use sequence B. Use sequence C on 1992-95 Preludes with 2.3L and VTEC engines.
    1. On 1984-89 Accords and 1984-91 Preludes, tighten the bolts in two passes. The first pass should bring the bolts to about 22 ft. lbs. (30 Nm). On the second pass, tighten the bolts to their final torque of 49 ft. lbs. (68 Nm).
    2. On 1990-93 Accords, tighten the bolts to 29 ft. lbs. (40 Nm) on the first pass, 51 ft. lbs. (70 Nm) on the second pass, then tighten the bolts to their final torque of 78 ft. lbs. (108 Nm).
    3. On 1994-95 Accords and 1992-95 Preludes, the bolts are also tightened in three passes. Tighten the bolts to 29 ft. lbs. (40 Nm) on the first pass, 51 ft. lbs. (70 Nm) on the second pass, then tighten the bolts to their final torque of 72 ft. lbs. (100 Nm).

      0900c152800b80b4.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Fig. 9: Cylinder head bolt torque sequence A

      jturcotte_2331.gif

      Fig. Fig. 10: Cylinder head bolt torque sequence B


      0900c152800b80b6.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Fig. 11: Cylinder head bolt torque sequence C


  5. If applicable, assemble the intake and exhaust manifolds to the head. Use new gaskets.
  6. If applicable, install the cam, rockers and camshaft holders.
  7. If equipped, install the EGR crossover and air suction pipes.
  8. Connect the exhaust pipe to the manifold using new nuts.
  9. Install the timing belt.
  10. Install the valve cover.
  11. Install the cylinder sensor (if equipped) and the distributor.
  12. If applicable, install the alternator.
  13. Install the power steering pump, then connect the inlet hose to the pump.
  14. Install the accessory drive belts. Adjust the belt tensions.
  15. Install the heater hoses.
  16. Install the cruise control actuator if it was removed.
  17. Connect the spark plug wires. Connect all the wire harnesses and vacuum hoses to the cylinder head, intake manifold and throttle body/carburetor.
  18. Connect the throttle control cable and/or accelerator cable at the throttle body.
  19. Connect the fuel lines.
  20. Install the brake booster, PCV and charcoal canister vacuum hoses.
  21. Install the air cleaner and intake duct.
  22. Refill the engine coolant. It is recommended that the engine oil be changed whenever a cylinder head is removed.
  23. Connect the negative battery cable.
  24. Start the engine, allowing it to idle. Bleed the cooling system. Check the work area carefully for any signs of fluid leakage or any indication of the timing belt rubbing or slapping the covers.

Sep 25, 2011 | Honda Accord Cars & Trucks

1 Answer

Could you advise what are the cylinder head bolt tension settings for hyundai lantra j5. Could you email me back on judy.ben@optusnet.com.au. Thanks


let me see if i can get some info 4 you.

edit
REMOVAL

1. Drain the coolant and disconnect the upper radiator hose.
2. Remove the breather hose (between the air cleaner and the head cover).
3. Remove the air-intake hose.
4. Remove the vacuum hose, fuel hose and coolant hose.
5. Remove the cables from the spark plugs. The cables should be removed by holding the boot portion.
6. Remove the ignition coil.
7. Remove the power steering oil pump and bracket.
8. Remove the intake manifold.
9. Remove the heat protector and exhaust manifold assembly.
10. Remove the coolant pump pulley and the crankshaft pulley.
11. Remove the timing belt cover.
12. Remove the timing belt tensioner pulley.
13. Remove the timing belt.
14. Remove the head cover.


15. Remove the cylinder head assembly. The cylinder head bolts should be removed by using Special Tool, Cylinder Head Bolt Wrench (09221-32001) or equivalent, in the sequence as shown in the illustration in two or three steps.
16. Remove the gasket pieces from the cylinder block top surface and cylinder head bottom surface. NOTE: Make sure that the gasket pieces do not fall in the engine.

INSTALLATION

1. Clean all gasket surfaces of the cylinder block and the cylinder head.
2. Install a new cylinder head gasket onto the cylinder head assembly. Apply sealant to the gasket and do not reuse the old cylinder head gasket.


3. Install the cylinder head bolts. Starting at top center, tighten all cylinder head bolts in sequence as shown in illustration, using the Cylinder Head Bolt Wrench (09221 - 32001) or equivalent. Repeat the procedure, re-tightening all cylinder head bolt to the specified torque. (torque spec is Cold Engine 105-115 Nm (76-83 ft lb) )
4. Install the timing belt tensioner pulley.
5. Install the timing belt on the camshaft sprocket, making sure that the tension side is tightened by turning the camshaft sprocket in reverse, all timing marks are in alignment.
6. Adjust the timing according to "Timing Belt"
7. Install the rocker cover and tighten the bolts to the specified torque. Tightening torque: Rocker cover belt:

2.5-3.5 Nm (25-35 kg.cm, 2-3 ft. lbs.)

8. Install the timing belt cover.
9. Install the new intake manifold gasket and the intake manifold. Tighten the nuts and bolts to the specified torque.
10. Install the new exhaust manifold gasket and the exhaust manifold. Tighten the exhaust manifold attaching nuts to the specified torque.
11. Install the surge tank and tighten the nuts bolts to the specified torque.
12. Install the power steering oil pump and bracket.
13. Install the ignition coil.
14. Install the air intake hose.
15. Connect the vacuum hose, fuel hose and water hose.
16. Install breather hose.

Jun 08, 2011 | Hyundai Elantra Cars & Trucks

1 Answer

Ihave a 1996 mazda protege 1.8 litre engine. The car started a little hard but finally ran. Upon driving away it started runnung real rough so I parked the car. It smelled like raw gasoline inside the...


first of all with 3 cylinders 25lbs -1 100lbs. you have a problem with the vavles i think you have some bent vavles thats why low compression on 3 cylinders. check rockers or lifters but thats where it is foresure.

Nov 12, 2010 | 1996 Mazda Protege

1 Answer

Water pump removal


REMOVAL & INSTALLATION
2.0L Engine
  1. Disconnect the negative battery cable.
CAUTION Never open, service or drain the radiator or cooling system when hot; serious burns can occur from the steam and hot coolant.
  1. Drain the engine cooling system.
  2. Raise and safely support the vehicle.
  3. Remove the lower radiator hose from the water pump.
If the lower radiator hose is hard to reach on the back of the water pump, remove the hose at the radiator and after the water pump is ready to be removed, pull the water pump away from the engine block until there is enough room to remove the hose from the pump.
  1. Lower the vehicle.
  2. Remove the accessory drive belt.
  3. Remove the timing belt covers and the timing belt as outlined in this Section.
  4. Remove the four water pump retaining bolts.
  5. Remove the water pump.
To install:
  1. Thoroughly clean all sealing surfaces.
  2. Install a new water pump gasket and the water pump onto the cylinder block.
  3. Tighten the retaining bolts to 12-15 ft. lbs. (16-20 Nm).
  4. Reinstall the timing belt and the timing belt covers as outlined in this Section.
  5. Reinstall the accessory drive belt.
  6. Raise and safely support the vehicle.
  7. Reinstall the lower radiator hose.
  8. Lower the vehicle.
  9. Fill the engine cooling system.
  10. Reconnect the negative battery cable.
  11. Start the engine and top off the coolant as necessary. Check for leaks.


2.5L Engine

Before continuing with this procedure, be sure three new water pump retaining bolts (W701544) are available. Due to their torque-to-yield design, the bolts stretch and cannot be reused.
  1. Disconnect the negative battery cable.
CAUTION Never open, service or drain the radiator or cooling system when hot; serious burns can occur from the steam and hot coolant.
  1. Drain the engine cooling system.
  2. Remove the water pump pulley shield.
  3. Remove the water pump drive belt.
  4. Remove the water pump inlet and outlet hoses from the water pump.
  5. Remove the three water pump to left cylinder head retaining bolts.
  6. Remove the water pump and water pump housing from the vehicle.
  7. Remove the water pump to water pump housing retaining bolts and separate the water pump from the water pump housing.
To install:
  1. Thoroughly clean all sealing surfaces.
  2. Install the water pump to the water pump housing using a new gasket and install the retaining bolts. Tighten the retaining bolts to 16-18 ft. lbs. (22-25 Nm).
  3. Position the water pump and water pump housing and install three new torque-to-yield retaining bolts into the left cylinder head.
  4. Tighten the new retaining bolts to 11-13 ft. lbs. (15-18 Nm), then rotate the retaining bolts 85-95 degrees.
  5. Reinstall the water pump inlet and outlet hoses to the water pump.
  6. Reinstall the water pump drive belt.
  7. Reinstall the water pump shield.
  8. Fill the engine cooling system.
  9. Reconnect the negative battery cable.
  10. Start the engine and top off the coolant as necessary. Check for leaks.


Hope helps (remember comment and rated this).

Jul 07, 2010 | 1996 Mercury Mystique

1 Answer

I need the head bolt torque specification for a 2005 aveo


install:
  1. The cylinder head should be cleaned and inspected prior to installation.
  2. Lightly oil all bolt and stud bolt threads before installation.
  3. Clean all gasket mating surfaces thoroughly.
  4. Install a new head gasket on the cylinder block. WARNING Always use new cylinder head bolts when installing the cylinder head or damage to the engine may occur.
  5. Install the cylinder head on the cylinder block.
  6. Tighten the cylinder head bolts in reverse of the removal sequence. Tighten the 2004 cylinder head bolts to 18 ft. lbs. (25 Nm). Tighten an additional 70°, plus 70°, plus another 50°. Tighten 2005 bolts to 18 ft. lbs. (25 Nm). Tighten an additional 60°, plus 60°, plus another 10°.
  7. Install the right engine mount. Tighten the engine mount attaching bolts to 22 ft. lbs. (30 Nm).
  8. Install or connect the following:
    • Intake manifold
    • Intake manifold support bracket. Tighten the bolts to 18 ft. lbs. (25 Nm).
    • Throttle cable
    • Surge tank coolant hose
    • Heater hose to cylinder head
    • Fuel feed line at the fuel rail
    • All vacuum hoses
    • Exhaust manifold
    • Rear timing belt cover
    • Timing belt tensioner. Tighten the bolts to 18 ft. lbs. (25 Nm).
    • Idler pulley. Tighten the bolts to 18 ft. lbs. (25 Nm).
    • Intake and exhaust camshaft gears. Tighten the bolts to 49 ft. lbs. (68 Nm).
  9. Apply a small amount of gasket sealant to the corners of the front camshaft caps and the top of the rear camshaft cover-to-cylinder head seal.
  10. Install the valve cover using a new gasket
  11. Align the timing marks on the camshaft gears.
  12. Align the mark on the crankshaft gear with the notch at the bottom of the rear timing belt cover.
  13. Install the timing belt and rotate the water pump clockwise to apply tension to the timing belt.
  14. Tighten the water pump bolts to 89 inch lbs. (10 Nm).
  15. Adjust the timing belt tension.
  16. Install or connect the following:
    • Spark plug wires
    • Upper and lower timing belt coversCrankshaft pulley. Tighten the bolt to 70 ft. lbs. (95 Nm), plus an additional 30°, then another 15°.
    • Accessory drive belt
    • Air cleaner housing
    • Radiator hoses
    • Front splash shield
    • Right front wheel
    • Coolant temperature sensor
    • Fuel feed line from fuel rail
    • IAT sensor
    • Intake manifold pressure sensor
    • DIS coil connector
    • Fuel injector connectors
    • ECM ground terminal
    • Negative battery cable
  17. Fill the engine with oil and coolant.
  18. Start the engine and check for leak0900c1528009e8b5.jpg

Apr 02, 2010 | 2005 Chevrolet Aveo

1 Answer

How to replace head gasket on 1999 2.5 cyl ford ranger


Cylinder Head Removal
  1. Disconnect the battery ground cable
  2. Relieve the fuel pressure.
  3. Drain the cooling system. Disconnect the three way catalytic converter Loosen the water pump pulley bolts.
  4. Remove the drive belt.
  5. Remove the water pump pulley, fan and clutch assembly.
  6. Remove the intake manifolds
  7. Remove the ignition wires from the spark plugs .
  8. Remove the spark plugs; .
  9. Remove the oil level indicator tube
    • Remove the bolt.
    • Remove the oil level indicator tube.
    • Remove the EGR valve to exhaust manifold tube
    1. Remove the valve cover
    1. Remove the drive belt .
    1. Recover the A/C refrigerant; refer to Disconnect the engine control wiring from the A/C compressor
    2. Remove the A/C compressor mounting bracket (2882) with the power steering pump (3A674) attached and position out of the way.
    3. Disconnect the engine control sensor wiring connector from the generator
    4. Disconnect the (1) lower radiator hose and the (2) water pump inlet tube
    5. Remove the upper radiator hose
    6. Remove the water pump inlet tube.
      • Remove the bolts.
      • Remove the water pump inlet tube.
    7. Remove the generator.
      • Remove the bolts.
      • Remove the generator.
    8. Remove the generator mounting bracket.
      • Remove the bolts.
      • Remove the bracket.
      1. Remove the ignition wire and bracket; refer to Section 303-07A .
      1. Remove the outer timing belt cover; refer to the procedure in this section.
      1. Remove the timing chain/belt (6268); refer to Timing Drive Components—Timing Belt in this section.
      1. Remove the exhaust manifold (9430); refer to Exhaust Manifold in this section.
      1. Remove the cylinder head .
        • Remove the bolts and discard. (should get new ones)
        • Remove the cylinder head.
        • Remove the head gasket and discard.
Installation
  1. Clean all gasket mating surfaces.
  1. Install new gaskets as necessary.
    • Use new cylinder head bolts.
  1. Follow the removal procedure in reverse order.
  1. Tighten the bolts in sequence, in three stages, to 70 Nm (51 lb/ft).
    • Stage 1: Tighten all bolts to 70 Nm.
    • Stage 2: Retighten all bolts to 70 Nm.
    • Stage 3: Tighten all bolts an additional 90-100 degrees.
  2. Install generator bracket. Install bolts in four stages.
    • Stage 1: Hand-start bolt 1.
    • Stage 2: Install and tighten bolt 2.
    • Stage 3: Install and tighten bolt 3.
    • Stage 4: Tighten bolt 1.
  3. Install the A/C compressor mounting bracket. Install the bolts and the stud.
    • Tighten the M10 bolts and stud to 48 Nm (35 lb/ft).
    • Tighten the M8 bolt to 25 Nm (18 lb/ft).

Mar 10, 2010 | 1999 Ford Ranger SuperCab

1 Answer

How to change head gasket?on gas v6. ISUZU RODEO Vin #452CG58V554341786


This is the same for many years. I will send this in 2 post it is to long. Hope this helps you. From the '00 Rodeo workshop manual:

Cylinder Head Assembly
Removal
1. Disconnect battery ground cable.
2. Disconnect connector of intake air temperature
sensor from intake air duct.
3. Remove PCV hose from air intake duct.
4. Remove nut from air intake duct bracket and loosen
hose clamp on throttle body. Remove air intake duct
assembly with air cleaner cover.
5. Remove intake air duct bracket from cylinder head.
6. Drain engine coolant.
7. Move drive belt tensioner to loose side using wrench
then remove drive belt.
033RW001
8. Remove radiator upper hose from engine side.
9. Remove four nuts of exhaust front pipe.
10. Remove three bolts from generator bracket then
remove the generator with brackets.
065RW025
11. Disconnect crankshaft angle sensor connector.
12. Disconnect knock sensor connector.
13. Remove heater hose from adapter side.
14. Remove heater hose from water pipe side.
15. Remove water hose between water pipe and throttle
body.
16. Remove fuel pipe joint eye bolts from fuel rail
assembly and remove fuel pipe bracket with electric
ground cable.
042RW001
17. Disconnect connector for evaporation valve.
18. Remove canister hose.
19. Remove fixing nut of intake manifold stay from
cylinder block side.
025RW002
20. Remove two bolts from intake manifold for water pipe
support and remove cylinder head assembly.
21. Remove engine harness cover and disconnect three
connectors from chassis harness on left rear side
engine compartment.
22. Disconnect connector for power steering pump
pressure switch.
23. Remove four bolts and remove crankshaft pulley.
ENGINE MECHANICAL (X22SE 2.2L) 6A–23
020RW014
24. Remove two bolts and nut then remove timing belt
front cover.
25. Remove ventilation hose from cylinder block side and
from cylinder head side.
26. Remove two bolts, ignition cable cover and remove
ignition cables from spark plug.
27. Disconnect camshaft angle sensor connector.
28. Remove ten bolts and remove cylinder head cover.
29. Remove fixing bolt of timing belt tensioner then
remove timing belt tensioner.
020RW010
30. Remove timing belt.
CAUTION:
 Do not bend or twist belt, otherwise its core could
be damaged. The belt should not be bent at a
radius less than 30 mm.
 Timing belt drive gear counterhold with J–42620.
 Do not allow oil or other chemical substances to
come in contact with the belt. They will shorten
the life.
 Do not attempt to pry or stretch the belt with a
screw driver or any other tool during installation.
 Store timing belt in cool and dark place. Never
expose the belt direct sunlight or heat.
31. Remove two idle pulleys, the left side with idle pulley
bracket.
32. Remove two bolts and stud bolt and remove timing
belt rear cover.
33. Remove camshaft angle sensor
34. Disconnect engine oil pressure switch connector.
050RW005
35. Remove camshaft assembly exhaust side.
36. Use J–42623 to remove ten cylinder head fixing bolts
012RW007
6A–24 ENGINE MECHANICAL (X22SE 2.2L)
Installation
1. Put cylinder head gasket on the cylinder block.
012RW011
2. Install the cylinder head assembly, tighten cylinder
head bolts by four steps tightening method in the
following sequence to the specified torque.(use
J–42623)
Torque: 25 N·m (18 lb ft) + 90 + 90 + 90
012RW006
3. Install camshaft assembly exhaust side and tighten
camshaft bracket bolts in the sequence to the
specified torque.
Torque: 8 N·m (5.9 lb ft)
015RW014
4. Connect engine oil pressure switch connector.
5. Install camshaft angle sensor.
6. Install the timing belt rear cover and tighten three
bolts to the specified torque.
Torque
M6 bolt: 6 N·m (4.4 lb ft)
M8 bolt: 8 N·m (5.8 lb ft)
020RW012
7. Install left side idle pulley with idle pulley bracket,
tighten to the specified torque and install right side
idle pulley and tighten to the specified torque.
Torque: 25 N·m (18 lb ft)
ENGINE MECHANICAL (X22SE 2.2L) 6A–25
020RW016

Oct 09, 2009 | Isuzu Rodeo Cars & Trucks

1 Answer

What are the timing gear specifications for 1992 Honda Accord 2.2L. am replacing the timing belt and gear & need to align timing marks. thanks


manualy turn the engine over to the first cylinder. (place screwdriver in cylinder through spark plug hole) when the pistion is all the way up that is top of cylinder #1 . at this point ther should be marks on the gears and on the block that align. if not than mark them your self with a paint marker. now loosen the tensioner to remove belt, and install new belt. be careful that all marks are still aligned that is a zero clerance engine. meaning that being one tooth off will colaps a valve.

Aug 15, 2009 | 1991 Honda Accord

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