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Anonymous Posted on Oct 17, 2011

How do I find tdc on #2 cylinder when timing belt breaks

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  • Master 1,102 Answers
  • Posted on Oct 17, 2011
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Timng belt installation involves the #1 cylinder, not the #2 cylinder. Below is the picture of the timing marks for the 4 cylinder and the 6 cylinder:



how do I find tdc on #2 cylinder when timing belt - chuckster57_57.gif

  • 1 more comment 
  • Anonymous Oct 17, 2011

    I did put all timing marks in place but I think Iam 1 full revolution out of time because engine runs poorly. Can I be 360 degrees out?

  • Anonymous Oct 17, 2011

    If the marks are lined up prior to and after belt installation, then it's "in time"..If the belt broke then there is a good chance that a piston hit a valve and bent it. Do a compression test to verify damage or not.

  • Anonymous Oct 18, 2011

    I brought the engine back in time (which all timing marks lined up) removed the belt rotated the crank one revolution reinstalled the timing belt and it runs fine. I think it is OK now,Thanks for the help.

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Timing belt

TIMING BELT & SPROCKETS R & I
NOTE: Some procedures may differ slightly due to engine
construction.
Removal
1) Remove all necessary air ducts. Position No. 4 piston at
TDC of compression stroke. Align timing marks. See Fig. 2. Remove fan
and fan shroud. Remove belts. If necessary, remove radiator and
splashguard.
2) Prevent engine from rotating and remove crankshaft timing
pulley retaining bolt. Remove upper and lower timing belt covers.
Remove spring from tension pulley. Loosen adjusting bolt and move
pulley toward water pump. Remove timing belt.
CAUTION: Ensure pistons are at TDC when rotating camshaft or damage
may result.
Inspection
1) Handle timing belt carefully. Avoid twisting or kinking
belt. Do not allow belt to become contaminated by water, oil, dirt or
other contaminates. Inspect belt for cracks or damage. If necessary,
replace.
2) Measure tension pulley spring length and force. Spring
length should not exceed 2.76" (70.2 mm) and spring force should not
be less than 197-347 lbs. (27-48 kg).
3) Replace tension pulley spring if not within specification.
Installation
1) Pull tensioner fully toward water pump side and
temporarily tighten retaining bolt. Ensure No. 4 cylinder is at TDC on
compression stroke by rotating crankshaft until keyway aligns with
mark on front crankshaft seal housing (12 o'clock). Rotate camshaft
until timing mark on cam gear (arrow) aligns with mark on upper
camshaft cover (notch). See Fig. 2.
NOTE: When timing marks are aligned as stated above, No. 4 piston
is at TDC on compression stroke.
2) Position timing belt over crankshaft sprocket, oil pump
sprocket, camshaft sprocket and tensioner in that order. Ensure belt
is positioned in sequence given and without slack between sprockets.
Loosen tension sprocket adjusting bolt allowing spring tension to
tighten belt. Tighten adjusting bolt temporarily.
3) Temporarily install crankshaft pulley bolt and rotate
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reverse removal procedures. Tighten all bolts to specification. See
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Fig. 2: 2.3L & 2.6L Timing Alignment Marks
Courtesy of Isuzu Motor Co
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To install:

6. Remove both cylinder head covers and loosen all rocker arm shaft retaining bolts.

The rocker arm shaft bolts MUST be loosened so that the correct belt tension can be obtained.
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  2. Make sure that the timing belt is clean and free from oil or water, before installation.
  3. Install the timing belt. Align the white lines on the belt with the punchmarks on the camshaft and crankshaft sprockets. Be sure to have the arrow on the timing belt pointing toward the front belt covers.
A good way (although rather tedious) to check for proper timing belt installation is to count the number of belt teeth between the timing marks. There are 133 teeth on the belt; there should be 40 teeth between the timing marks on the left and right-side camshaft sprockets, and 43 teeth between the timing marks on the left-side camshaft sprocket and the crankshaft sprocket.
  1. While keeping the tensioner steady, loosen the locknut with a hexagon wrench.
  2. Turn the tension approximately 70-80 degrees clockwise with the wrench, then tighten the locknut.
  3. Turn the crankshaft in a clockwise direction several times, then slowly set the No. 1 piston to TDC of the compression stroke.
  4. Apply 22 lbs. (10 kg) of pressure (push it in) to the center span of the timing belt between the right-side camshaft sprocket and the tensioner pulley, then loosen the tensioner locknut.
  5. Using a 0.0138 in. (0.35mm) feeler gauge (the actual width of the blade must be 1/2 in. or 12.7mm thick), positioned as shown in the illustration, slowly turn the crankshaft clockwise. The timing belt should move approximately 2 1/2 teeth. Tighten the tensioner locknut, then turn the crankshaft slightly and remove the feeler gauge.
  6. Slowly rotate the crankshaft clockwise several more times , then set the No. 1 piston to TDC of the compression stroke; recheck all alignment marks.
  7. Install the upper and lower timing belt covers.
  8. Connect the negative battery cable.

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When installing the rocker arm shafts, be certain that they are installed in their original positions.
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