Question about 1990 Volvo 240

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Correct flywheel installation '90 240 B230 w/5 SPD transmission

Please explain 'how to install' flywheel on my '90 Volvo 240 4 cyl.They show a flywheel in manual with "A" and then "B" then"15 degree" angle but I DO NOT understand what "A" & "B" are? pins? marks? holes?or what? also which side they're on?
I had tranny out-then put back in forgetting the spark is controlled by sensor above flywheel on back of engine.No Hall pick-up inside distributor.
So I need to know what marks to go by.
thanks ron m

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You should have index holes on the flywheel this is to keep the balance of the crankshaft of the motor. the sensor on the back is the knock sensor. your index hole on the flywheel should line up with the holes on the crank. in most instances they should only fit one way. also make sure you put the right side facing the engine. this is important other wise you won't be able to connect the trans and the starter won't match up right.....please rate..thanks

Posted on Sep 20, 2008

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How many qts of oil do i need


Depends on your engine.

1980 JEEP CJ-7 2.5L 4-cyl Engine Code [B]
CAPACITIES
Engine, GM without filter..........2.4 quarts[1]
Wix Filter ........ 51040
Cooling System, Initial Fill..........8.0 quarts
Automatic Transmission, A904, 30RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, A999, 32RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, Total Fill
3 speed A999, 32RH..........8.4 quarts
3 speed A904, 30RH..........7.0 quarts
Manual Transmission, 4-SPD, SR-4..........3.0 pints
Manual Transmission, 4-SPD, T176..........3.6 pints
Differential, Front..........2.5 pints[3]
Differential, Rear..........4.9 pints
Transfer Case,..........4.0 pints

1. Add extra oil when replacing filter. After refill check oil level.
2. With engine automatic transmission operating temperature, shift through all gears.
Check fluid level in NEUTRAL and add fluid as needed.
3. 1984-1992 Models with command-Track, add 5 oz of 75W-90 GL-5 to shift motor housing opening.

TORQUES
Oil Drain Plug.....25 ft-lbs
Manual Transmission T176
Fill Plug.....15 ft-lbs
Drain Plug.....15 ft-lbs
Manual Transmission SR4
Fill Plug.....20 ft-lbs

1980 JEEP CJ-7 4.2L 6-cyl Engine Code [C]
CAPACITIES
Engine, without filter..........5.0 quarts[1]
Wix Filter..... 51522
Cooling System, Initial Fill..........11.0 quarts
Automatic Transmission, A904, 30RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, A999, 32RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, Total Fill
3 speed A999, 32RH..........8.4 quarts
3 speed A904, 30RH..........7.0 quarts
Manual Transmission, 4-SPD, SR-4..........3.0 pints
Manual Transmission, 4-SPD, T176..........3.6 pints
Differential, Front..........2.5 pints[3]
Differential, Rear..........4.9 pints
Transfer Case,..........4.0 pints

1. Add extra oil when replacing filter. After refill check oil level.
2. With engine automatic transmission operating temperature, shift through all gears.
Check fluid level in NEUTRAL and add fluid as needed.
3. 1984-1992 Models with command-Track, add 5 oz of 75W-90 GL-5 to shift motor housing opening.

TORQUES
Oil Drain Plug.....30 ft-lbs
Manual Transmission T176
Fill Plug.....15 ft-lbs
Drain Plug.....15 ft-lbs
Manual Transmission SR4
Fill Plug.....20 ft-lbs

1980 JEEP CJ-7 5.0L 8-cyl Engine Code [H]
CAPACITIES

Engine, without filter..........4.0 quarts[1]
Wix Filter..... 51258
Cooling System, Initial Fill..........13.0 quarts
Automatic Transmission, A999, 32RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, A904, 30RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, Total Fill
3 speed A904, 30RH..........7.0 quarts
3 speed A999, 32RH..........8.4 quarts
Manual Transmission, 4-SPD, SR-4..........3.0 pints
Manual Transmission, 4-SPD, T176..........3.6 pints
Differential, Front..........2.5 pints[3]
Differential, Rear..........4.9 pints
Transfer Case,..........4.0 pints

1. Add extra oil when replacing filter. After refill check oil level.
2. With engine automatic transmission operating temperature, shift through all gears.
Check fluid level in NEUTRAL and add fluid as needed.
3. 1984-1992 Models with command-Track, add 5 oz of 75W-90 GL-5 to shift motor housing opening.

TORQUES
Manual Transmission T176
Fill Plug.....15 ft-lbs
Drain Plug.....15 ft-lbs
Manual Transmission SR4
Fill Plug.....20 ft-lbs

Oilman

Feb 02, 2013 | 1984 Jeep CJ7

1 Answer

What year/model transmissions will fit a 1989 GMC sierra, 2500, 350 engine, 2-wheel drive? Thanks


A.T., VIN model "C" (4x2), TH400, 6 cyl
A.T., VIN model "C" (4x2), TH400, 8 cyl, 8-305 (5.0L)
}A}}400}466495" type="radio" name="userInterchange" />A.T., VIN model "C" (4x2), TH400, 8 cyl, 8-350 (5.7L)
}A}}400}466496" type="radio" name="userInterchange" />A.T., VIN model "C" (4x2), TH400, 8 cyl, 8-379 (6.2L, diesel)
E>}B}}400}466497" type="radio" name="userInterchange" />A.T., VIN model "C" (4x2), TH700, diesel
A.T., VIN model "K" (4x4), TH400, 6 cyl
B@}}}400}466499" type="radio" name="userInterchange" />A.T., VIN model "K" (4x4), TH400, 8 cyl, diesel
A.T., VIN model "K" (4x4), TH400, 8 cyl, gasoline
A.T., VIN model "K" (4x4), TH700, diesel
FFC}B}}400}466502" type="radio" name="userInterchange" />M.T., 4 spd, 4x2, VIN model "C"
FFC}A}}400}466503" type="radio" name="userInterchange" />M.T., 4 spd, 4x2, VIN model "R"
ECB}B}}400}466504" type="radio" name="userInterchange" />M.T., 4 spd, 4x4, (VIN model "K")
M.T., 5 spd, 4x2
M.T., 5 spd, 4x4
A.T., VIN model "C" (4x2), TH700, gasoline
F=A}B}}400}466508" type="radio" name="userInterchange" />A.T., VIN model "K" (4x4), TH700, gasoline
}B}}400}466509" type="radio" name="userInterchange" />A.T., VIN model "R" (4x2)

Jan 14, 2011 | 1989 GMC Sierra

1 Answer

Need a copy of the manual pages, showing how to replace the clutch


Removal & Installation To Remove:
  1. Remove the transmission.
  2. Install a flywheel locking tool.
  3. Remove the pressure plate mounting bolts from the flywheel.
  4. Remove the pressure plate and clutch disc.
To Install:
  1. Insert a clutch disc alignment tool through the disc splines and into the flywheel pilot bearing. Pressure plate balance mark location subaru-07-00-6722.gif

  2. Install the pressure plate on the flywheel with a gap of 120° or more between the "0" balance marks on the flywheel and pressure plate. Hand tighten the pressure plate mounting bolts.
  3. Tighten the pressure plate mounting bolts using a crisscross pattern 12 ft-lb (16 Nm).
  4. Remove the clutch disc alignment tool.
  5. Install the transmission.
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Dec 28, 2010 | 1998 Subaru Legacy

1 Answer

Rear barring an seal replaced


I'm not sure if this is the right part of your car but, are you talking about the rear seal on the engine for the crankshaft?

If so:

Rear Main Oil Seal REMOVAL & INSTALLATION Fig. 1: Rear main seal installation for the 2.3L and 2.5L engines 85553306.gif
Fig. 2: Removing the rear main seal 85553307.gif
Fig. 3: Installing the rear main seal on the 2.9L engines 85553308.gif
If the crankshaft rear oil seal replacement is the only operation being performed, it can be done in the vehicle as detailed in the following procedure. If the oil seal is being replaced in conjunction with a rear main bearing replacement, the engine must be removed from the vehicle and installed on a work stand.
  1. Remove the starter.
  2. Remove the transmission from the vehicle, following the procedures in Section 7.
  3. On a manual shift transmission, remove the pressure plate and cover assembly and the clutch disc following the procedure in Section 7.
  4. Remove the flywheel attaching bolts and remove the flywheel and engine rear cover plate.
  5. Use an awl to punch two holes in the crankshaft rear oil seal. Punch the holes on opposite sides of the crankshaft and just above the bearing cap to cylinder block split line. Install a sheet metal screw in each hole. Use two large screwdrivers or small pry bars and pry against both screws at the same time to remove the crankshaft rear oil seal. It may be necessary to place small blocks of wood against the cylinder block to provide a fulcrum point for the pry bars. Use caution throughout this procedure to avoid scratching or otherwise damaging the crankshaft oil seal surface. To install:
  6. Clean the oil seal recess in the cylinder block and main bearing cap.
  7. Clean, inspect and polish the rear oil seal rubbing surface on the crankshaft. Coat a new oil seal and the crankshaft with a light film of engine oil. Start the seal in the recess with the seal lip facing forward and install it with a seal driver. Keep the tool, T82L-6701-A (4-cyl. engines) or T72C-6165 (6-cyl. engine) straight with the centerline of the crankshaft and install the seal until the tool contacts the cylinder block surface. Remove the tool and inspect the seal to be sure it was not damaged during installation.
  8. Install the engine rear cover plate. Position the flywheel on the crankshaft flange. Coat the threads of the flywheel attaching bolts with oil-resistant sealer and install the bolts. Tighten the bolts in sequence across from each other to the specifications listed in the torque chart in this section.
  9. On a manual shift transmission, install the clutch disc and the pressure plate assembly following the procedure in Section 7.
  10. Install the transmission, following the procedure in Section 7.
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Oct 07, 2010 | 1994 Ford Explorer Limited

1 Answer

We are installing a re-built engine (3.0,V6) into this truck and are trying to find torque specs on flywheel bolts


Hello steve29654: My name is Roger and I will help you. The correct flywheel torque is. 3.0 engine with automatic transmission is 61 ft. lbs. For a engine with standard transmission the torque is 65 ft. lbs. Should you need further help please just ask. Please rate the answer. Thank You for using Fix Ya. Roger

Mar 25, 2010 | 1992 Toyota Pickup

2 Answers

I REMOVED FLYWHEEL TO REPLCED REAR MAIN SEAL NOW CAR DOESNT RUN ON A 1983 VOLVO 2.3 AUTOMATIC


need more input??sounds like you didnt locate the torque converter drive into the gearbox oil pump drive ,if this is the case scrap the vehicle .

Nov 08, 2009 | 1982 Volvo 240 Series

3 Answers

I need help on a 1999 Volvo S70. Anyone out there?


Yes if the starter is bad it will affect the fly wheel.You should have replace the start when you starting problems and you would not be replacing both.Find you good repair man that work on the side s70 is good car

Sep 21, 2009 | Volvo S70 Cars & Trucks

1 Answer

Engine swap, car will not start


It sounds like you don't have the correct flex plate and it is throwing the timing off not letting it fire at the correct time.

Mar 29, 2009 | 1992 Volvo 740

1 Answer

2003 Tiburon 6 spd clutch replacement now tranny won't respond


Possibility, you may have intalled the clutch disk backwards.... if so, the disk hub is torqued against the crankshaft hub preventing engagement of the clutch. 2003 TIBUORN DUAL MASS FLYWHEEL AND CLUTCH DISC ASSEMBLY INSTALLATION PROCEDURE DESCRIPTION: The 2003 MY 2.7L Tiburon vehicle equipped with the 6-speed manual transaxle employs a dual mass flywheel system. The 2003 Tiburon Shop Manual does not show the clutch disc assembly with the dual mass flywheel. This bulletin provides information about how to assemble these components. NOTE Although it is possible to assemble the clutch disc with either side facing the flywheel surface, only the assembly of these two parts shown in this bulletin is correct.
PARTS ASSEMBLY:
  1. Attach the dual mass flywheel to the engine crankshaft assembly.
  2. Identify the clutch disc flange side and the collar side as shown. 0240025a.gif
  3. Install the collar side of the clutch disc on the dual mass flywheel surface so that the flange side is facing the pressure plate side as shown. 0240025b.gif
  4. Attach the pressure plate to the dual mass flywheel and complete assembly of the remaining components per the Shop Manual procedures. 0240025c.gif

Dec 14, 2008 | 2004 Hyundai Tiburon

1 Answer

1987 6 cyl motor.non poget 4 cyl trans..........5pd


try a new flywheel we just went threw 5 starters it was the flywheel now hittin enough this might be it

Nov 17, 2008 | 1987 Jeep Wrangler

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