Question about 1995 Geo Tracker

1 Answer

Rear differential axle removal

I need to swap rear end axle in chevys i can remove cover then remove locking bolt .what holds axle shaft in housing

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  • Anonymous Mar 14, 2014

    replaced brakes and need to know how many lbs. of torque needed for axle

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  • 2 Answers

Remove the 'locking bolt', once the pin is out the c-clips shoud fall out unless this is a floating axle in which the axles are attached at the hub.

Posted on Sep 12, 2008

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1998 ford explorer 2 wheel drive rear wheel bearing replacement


what about it?

conventional axle or limited slip? Get axle code off door sticker.

SECTION 205-02: Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear 1998 Explorer/Mountaineer Workshop Manual
IN-VEHICLE REPAIR Rear Wheel Bearing and Axle Shaft Oil Seal -4.0L SOHC and 4.0L EI, Conventional
Special Tool(s) swn~us~en~file=st1514a.gif~gen~ref.gif Axle Seal Replacer
T83T-1175-A swn~us~en~file=st1283a.gif~gen~ref.gif Axle Wheel Bearing Puller
T83T-1225-A swn~us~en~file=st1322a.gif~gen~ref.gif Axle Wheel Bearing Replacer
T83T-1225-B swn~us~en~file=st1326a.gif~gen~ref.gif Driver Handle
T80T-4000-W swn~us~en~file=st1185a.gif~gen~ref.gif Impact Slide Hammer
T50T-100-A
Removal
  1. Remove the axle shaft; refer to Axle Shaft in this section.
Axle Shaft Removal
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not use heat to loosen a seized lug nut. Heat can damage the wheel (1007) and the rear wheel bearings (1225).
    Loosen the lug nuts (1012).
    1. Remove the center cap.
    1. With the weight of the vehicle on the wheels, loosen the lug nuts.
  1. Raise and support the vehicle.
  1. Remove the wheel and tire assembly.
    1. Remove the lug nuts.
    1. Remove the wheel and tire assembly.
  1. Remove the axle housing cover (4033).
    1. Loosen the axle housing cover bolts (4346) and drain the rear axle (4001).
    1. Remove the axle housing cover bolts.
    1. Remove the axle housing cover.
  1. Remove the rear disc brake rotors (2C026); refer to Section 206-04 .
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Once the differential pinion shaft (4211) has been removed, turning the differential case (4204) or an axle shaft (4234) will cause the differential pinion gears (4215) to fall out of the assembly. This could result in chipped or damaged components.
    Remove the differential pinion shaft.
    1. Remove the differential pinion shaft lock bolt.
    1. Remove the differential pinion shaft.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-rings in the U-washer grooves.
    Remove the U-washers (4N237).
    1. Push the axle shafts inboard.
    1. Remove the U-washers.
  1. Reinstall the differential pinion shaft.
    1. Install the differential pinion shaft.
    1. Install the differential pinion shaft lock bolt finger-tight.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the inner wheel bearing oil seal (1177).
    Remove the two axle shafts.
Installation
  1. Lubricate the lip of the inner wheel bearing oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Once the differential pinion shaft has been removed, turning the differential case or an axle shaft will cause the differential pinion gears to fall out of the assembly. This could result in chipped or damaged components.
    Remove the differential pinion shaft.
    1. Remove the differential pinion shaft lock bolt.
    1. Remove the differential pinion shaft.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the inner wheel bearing oil seal.
    Install the two axle shafts.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-rings in the U-washer grooves.
    Install the U-washers.
    1. Position the two U-washers on the button end of the axle shafts.
    1. Pull the axle shafts outward.
  1. Install the differential pinion shaft.
    1. Align the hole in the differential pinion shaft with the differential pinion shaft lock bolt hole.
    1. Install the differential pinion shaft lock bolt.
  1. Install the rear disc brake rotors; refer to Section 206-04 .
  1. Install the axle housing cover and fill the rear axle housing (4010) with 2.4 liters (5.5 pints) of specified lubricant; refer to Axle Housing Cover in this section.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif WARNING: Always remove any corrosion, dirt or foreign material that may be present on the mounting surfaces of the wheel or the surface of the wheel hub or rear disc brake rotor that contacts the wheel. Installing wheels without proper metal-to-metal contact at the wheel mounting surfaces can cause the lug nut to loosen and the wheel to come off while the vehicle is in motion, causing loss of control.
    Clean the wheel hub and mounting surfaces.
  1. Install the tire and wheel assembly.
    1. Position the tire and wheel assembly.
    1. Install the lug nuts and lower the vehicle.
    1. Tighten the lug nuts.
    1. Install the center cap.


  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Never remove the axle shaft oil seal by itself. Always remove the rear wheel bearing and the axle shaft oil seal at the same time.
    NOTE: If the axle shaft oil seal is leaking, the axle housing vent may be plugged with debris.
    Use Impact Slide Hammer and Axle Wheel Bearing Puller to remove the rear wheel bearing and the axle shaft oil seal.
Installation
  1. Lubricate the new rear wheel bearing.
    1. Use Thermally Stable Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.
  1. Use Axle Wheel Bearing Replacer with Driver Handle to install the rear wheel bearing.
  1. Lubricate the lip of the new axle shaft oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. Use Axle Seal Replacer with Driver Handle to install the axle shaft oil seal.
  1. Install the axle shaft; refer to Axle Shaft in this section.

May 18, 2011 | Ford Explorer Cars & Trucks

2 Answers

How do i remove my rear axles on my 1977 dodge aspen


Top of Form 1
Raise the vehicle and remove the rear wheels.
Clean all dirt from the housing cover and remove the housing cover to drain the lubricant.
Remove the brake drum.
Rotate the differential case until the differential pinion shaft lockscrew can be removed. Remove the lockscrew and pinion shaft.
Push the axle shafts toward the center of the vehicle and remove the C-locks from the grooves on the axle shafts.
Pull the axle shafts from the housing, being careful not to damage the bearing which remains in the housing.
Inspect the axle shaft bearings and replace any doubtful parts. Whenever the axle shaft is replaced, the bearings should also be replaced.
Remove the axle shaft seal from the bore in the housing, using the button end of the axle shaft.
Remove the axle shaft bearing from the housing. Do not reuse the bearing or the seal.
Check the bearing shoulder in the axle housing for imperfections. These should be corrected with a file or polish.

Apr 24, 2011 | Dodge Diplomat Cars & Trucks

1 Answer

Rear axle removal on a 2004 f150 fx4


First thing is to make sure you chock the front tires so the truck will not roll. Raise the rear end and set it on jack stands. Put the transmission in Neutral and make sure the parking brake is off. Remove the rear tires and disassemble the brakes on the side with the leaking seal. Place a drain pan under the rear differential and remove the cover. Remove the differential shaft lock bolt. You will need to turn the drive shaft by hand to access the bolt. It will be on the right side off the spider gear housing. Only use a 5/16 or 8mm 6 point box end wrench to remove the bolt. After you remove the bolt reach on the top of the spider gear housing and push the differential lock shaft down to remove it. Make sure the spider gears do not rotate after you remove the shaft. If they do you will need to realign everything to reinstall the lock shaft. Push the axle shaft in enough to remove the "C" clip from the tip of it. The axle will now slide out of the rear end. You can use the tip of the axle shaft to remove the axle seal. If you're changing the bearing as well you will need a slide hammer with axle bearing adapters to remove it. You can use a socket and hammer to install the new bearing and seal. Be careful not to damage the bearing and seal. I recommend packing grease in the back side of the seal. This helps prevent the spring on the seal lip from coming off. Assembly is the reverse. Clean off all the gear oil from the differential cover and the axle. You can use RTV as a gasket if the OEM gasket is damaged. Fill the rear end with new gear oil of the proper type. Refer to your owner's manual.

Jun 05, 2010 | 2004 Ford F150

1 Answer

How to remove gears from differential on a 95 mustang v6


Removal
  1. Raise vehicle and place jackstands under rear frame crossmember. Lower the hoist so that rear axle housing is at suitable working height.
  1. Remove axle housing cover from rear axle housing and drain lubricant.
  1. Perform the inspection before disassembly.
  1. Remove rear wheels, rear disc brake calipers and rear disc brake rotors.
  2. Working through cover opening, remove differential pinion shaft lock pin and remove differential pinion shaft and differential pinion gears (4215). 3fdbe2c.gif
NOTE: THIS IS FREE INFORMATION!!!!
  1. Remove rear brake anti-lock sensor . Push axle shaft inward until u-washers at button end of the axle shaft are clear of side gear recess.
  1. stb~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage inner wheel bearing oil seals when removing axle shafts from rear axle housing. In addition, axle shafts should be completely removed from rear axle housing.
    Remove u-washers and pull axle shafts out of the rear axle housing. 85189ce.gif

Mar 25, 2010 | 1996 Ford Mustang

1 Answer

How do you change a wheel seal on a mercury mountaneer 1998 rear end


Axle Vent
NOTE: If the vent cannot be cleared, it must be installed new.
A plugged vent will cause excessive seal lip wear due to internal pressure buildup. If a leak occurs, check the vent. Make sure the vent hose is not kinked. Remove the hose from the vent nipple and clear the hose of any foreign material. While the hose is removed, pass a length of mechanics wire or a small diameter Allen wrench in and out of the vent to clean it. Connect the hose when done. The vent is located on the drivers side top of axle housing.
If you plan on doing most repairs yourself I would suggest buying a Haynes or Chilton manual for your particular vehicle. Or there are some data disks on e.bay($12-$15) For a cost of under $25, you can almost do any repair yourself with these manuals.Also there are online manuals like the site called ALLDATA where guides can be viewed for a fee. All these solutions will save you time and money, and give peace of mind over correct repairs. I can post you some procedures here also.
  1. CAUTION: Do not use heat to loosen a seized lug nut. Heat can damage the wheel (1007) and the rear wheel bearings (1225).
  2. Loosen the lug nuts (1012).
  3. Remove the center cap.
  4. With the weight of the vehicle on the wheels, loosen the lug nuts Raise and support the vehicle. .Remove the wheel and tire assembly.
  5. Remove the lug nuts.
  6. Remove the wheel and tire assembly. Remove the axle housing cover (4033).
    1. Loosen the axle housing cover bolts (4346) and drain the rear axle (4001).
    1. Remove the axle housing cover bolts.
    1. Remove the axle housing cover.
    2. a167554.gif
7.Remove the rear disc brake rotors You will have to remove the brake caliper to get rotor off.
8. CAUTION: Once the differential pinion shaft (4211) has been removed, turning the differential case (4204) or an axle shaft (4234) will cause the differential pinion gears (4215) to fall out of the assembly. This could result in chipped or damaged components.
9.
1.Remove the differential pinion shaft lock bolt. 2.Remove the differential pinion shaft. 4fd1df0.gif 10.CAUTION: Do not damage the rubber O-rings in the U-washer grooves. Remove the U-washers (4N237).
  1. Push the axle shafts inboard.
  2. Remove the U-washers.
  3. 9499075.gif
    11.Reinstall the differential pinion shaft.
    1. Install the differential pinion shaft.
    1. Install the differential pinion shaft lock bolt finger-tight.
    2. 91fc782.gif
      12.CAUTION: Do not damage the inner wheel bearing oil seal (1177). Remove the two axle shafts. 1848771.gif
CAUTION: Never remove the axle shaft oil seal by itself. Always remove the rear wheel bearing and the axle shaft oil seal at the same time. NOTE: If the axle shaft oil seal is leaking, the axle housing vent may be plugged with debris. Use Impact Slide Hammer and Axle Wheel Bearing Puller to remove the rear wheel bearing and the axle shaft oil seal.

0ffed5b.gifAxle bearing puller end..
Installation
Lubricate the lip of the inner wheel bearing oil seal.
Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. CAUTION: Once the differential pinion shaft has been removed, turning the differential case or an axle shaft will cause the differential pinion gears to fall out of the assembly. This could result in chipped or damaged components.
  2. Remove the differential pinion shaft.
  3. Remove the differential pinion shaft lock bolt.
  4. Remove the differential pinion shaft.
  5. 5a472e0.gif
    CAUTION: Do not damage the inner wheel bearing oil seal. Install the two axle shafts. CAUTION: Do not damage the rubber O-rings in the U-washer grooves. Install the U-washers.
    1. Position the two U-washers on the button end of the axle shafts.
    1. Pull the axle shafts outward.
    2. 345272a.gif
      Install the differential pinion shaft.
      1. Align the hole in the differential pinion shaft with the differential pinion shaft lock bolt hole.
      1. Install the differential pinion shaft lock bolt.
      2. 49e064a.gif
                                                            Install the rear disc brake rotors; Install the axle housing cover and fill the rear axle housing (4010) with 2.4 liters (5.5 pints) of specified lubricant
                                                            WARNING: Always remove any corrosion, dirt or foreign material that may be present on the mounting surfaces of the wheel or the surface of the wheel hub or rear disc brake rotor that contacts the wheel. Installing wheels without proper metal-to-metal contact at the wheel mounting surfaces can cause the lug nut to loosen and the wheel to come off while the vehicle is in motion, causing loss of control. Clean the wheel hub and mounting surfaces. Install the tire and wheel assembly.
                                                            Position the tire and wheel assembly. Install the lug nuts and lower the vehicle. Tighten the lug nuts. Install the center cap. 6a78fd6.gif WHEW Hope this can help you

                                                            Mar 21, 2010 | 1998 Mercury Mountaineer

                                                            1 Answer

                                                            How do you remove right rear axle on a 2004 ford crown vic to replace seal on wheel?


                                                            Section 05-02A: Axle, Integral Carrier — 8.8-Inch Ring Gear 1994 Town Car, Crown Victoria/Grand Marquis. Workshop Manual REMOVAL AND INSTALLATION Axle Shaft NOTE: Whenever replacing the rear axle lubricant, use Rear Axle Lubricant XY-90-QL (ESP-M2C154-A) or equivalent.
                                                            Removal
                                                            sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: The rear brake anti-lock sensor must be removed before the axle shafts are removed. The rear brake anti-lock sensor is bolted on the rear disc brake caliper anchor plate.
                                                            1. Raise vehicle to desired working height. Refer to Section 00-02 . Remove rear wheel (1007) and tire assembly. Remove rear disc brake calipers (2552) and rear disc brake rotors (2C026) .




                                                            1. Clean all dirt from area of axle housing cover with a wire brush and/or cloth.
                                                            1. Drain rear axle lubricant by removing the axle housing cover .
                                                            1. Remove differential pinion shaft lock pin and differential pinion shaft .


                                                              9979cb3.gif
                                                            1. Push flanged end of the axle shafts toward the center of the vehicle and remove the rear axle shaft retaining u-washer from the button end of the axle shaft .



                                                            1. Remove axle shaft from the rear axle housing , being careful not to damage the inner wheel bearing oil seal (1177) and rear brake anti-lock sensor ring.
                                                            Installation
                                                            NOTE: Check for presence of rear axle shaft o-ring (4A332) on the spline end of the shaft and install if not present.
                                                            sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Care must be taken not to let axle shaft splines damage oil seal or bearing assembly.
                                                            1. Carefully slide axle shaft into rear axle housing without damaging rear wheel bearing (1225) or rear brake anti-lock sensor indicator (2C189) . Start splines into side gear and push firmly until the button end of axle shaft can be seen in the differential case .
                                                            1. Install the rear axle shaft retaining u-washer on the button end of the axle shaft splines, then pull the shaft outboard until the shaft splines engage and the rear axle shaft retaining u-washer seats in the counterbore of the differential side gear .
                                                            1. Position the differential pinion shaft through the differential case and differential pinion gears , aligning the hole in the differential pinion shaft with the lock bolt hole. Apply Rear Axle Lubricant to differential pinion shaft lock pin . Install differential pinion shaft lock pin and tighten to 20-41 Nm (15-30 lb-ft). sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Differential pinion shaft lock pin must be tightened to specification using Stud and Bearing Mount E0AZ-19554-BA (WSK-M2G349-A1) or equivalent.




                                                              NOTE: Axle housing cover must be installed within 15 minutes of application of the silicone rubber or new silicone rubber must be applied.
                                                              sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Make sure machined surfaces on both axle housing cover and rear axle housing are clean before installing the new silicone sealant. Inside of axle must be covered when cleaning the machined surface to prevent axle contamination. Tighten the cover bolts in a crosswise pattern to ensure uniform draw on axle housing cover .
                                                            1. Apply Silicone Rubber D6AZ-19562-AA or BA (ESB-M4G92-A or ESE-M4G195-A) or equivalent. Install axle housing cover and tighten retaining bolts to 28-38 Nm (38-52 lb-ft).



                                                            1. Add Motorcraft Rear Axle Lubricant XY-90-QL or KL (ESP-M2C154-A) or equivalent until it is 6-14mm (1/4-9/16 inch) below bottom of fill hole. Add 118.3 mL (4 oz) of Ford Additive Friction Modifier C8AZ-19B546-A (EST-M2C118-A) or equivalent to Traction-Lok axles. Install fill plug and tighten to 20-41 Nm (15-30 lb-ft).
                                                            1. Install rear brake anti-lock sensor indicator . Tighten retaining bolt to 4.5-6.8 Nm (40-60 lb-in).
                                                            1. Install rear disc brake caliper and rear disc brake rotor .
                                                            1. Install wheels and tires.
                                                            ---------------------------------------------------------
                                                            1. Insert Rear Bearing Remover T85L-1225-AH in bore and position it behind bearing so tangs on tool engage bearing outer race. Remove rear wheel bearing and inner wheel bearing oil seal as a unit, using Impact Slide Hammer T50T-100-A.

                                                              Rear Disc Brake Caliper Anchor Plate




                                                            1. Lubricate the rear wheel bearing with Rear Axle Lubricant.



                                                            1. Install rear wheel bearing into the housing bore using Axle Tube Bearing Replacer T78P-1225-A.



                                                              sra~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Installation of rear wheel bearing or inner wheel bearing oil seal assembly without proper tool may result in an early bearing or seal failure. If inner wheel bearing oil seal becomes cocked in bore during installation, remove it and install a new one.
                                                            1. Install the inner wheel bearing oil seal using Axle Tube Seal Replacer T78P-1177-A. Use Premium Long-Life Grease XG-1-C or K (ESA-M1C75-B) or equivalent between the lips of the inner wheel bearing oil seal .



                                                            1. Install axle shafts as outlined.

                                                            May 13, 2009 | 2004 Ford Crown Victoria

                                                            2 Answers

                                                            Rear end


                                                            Did you pull the pin at differential just to be sure? If it's non-"C" clips, you'll need a slidehammer attached to hub, over studs & use wheel nuts to hold it on there. Get er done !

                                                            Apr 24, 2009 | Chevrolet Monte Carlo Cars & Trucks

                                                            2 Answers

                                                            Rear wheel bearing


                                                            SECTION 205-02B: Rear Drive Axle/Differential — Ford 8.8-Inch Ring Gear 2003 Mustang Workshop Manual IN-VEHICLE REPAIR Axle Shaft Removal
                                                            1. Raise and support the vehicle. For additional information, refer to Section 100-02 .
                                                            1. Remove the wheel and tire assembly. For additional information, refer to Section 204-04 .
                                                            1. Remove the rear brake disc (2C026). For additional information, refer to Section 206-04 .
                                                            1. Remove the differential housing cover (4033) and drain the lubricant. For additional information, refer to Differential Housing Cover in this section.
                                                            1. Remove the differential pinion shaft (4211).
                                                              1. Remove the differential pinion shaft lock bolt (4241).
                                                              1. Remove the differential pinion shaft.
                                                            1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-ring in the axle shaft groove.
                                                              Remove the U-washer (4N237).
                                                              1. Push the axle shafts (4234) inboard.
                                                              1. Remove the U-washer.
                                                            1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Damage to the rear brake anti-lock sensor (2C190) may occur if it is not removed before the axle shaft.
                                                              Carefully remove the rear brake anti-lock sensor. For additional information, refer to Section 206-09A .
                                                            1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the wheel bearing oil seal.
                                                              Remove the axle shaft.
                                                            --------------------------------------------------------------------------------------
                                                            Rear Wheel Bearing and Axle Shaft Oil Seal Removal
                                                            1. Remove the axle shaft (4234). For additional information, refer to Axle Shaft in this section.
                                                            1. NOTE: If the wheel bearing oil seal is leaking, the axle housing vent may be plugged.
                                                              Using the special tools, remove the rear wheel bearing and wheel bearing oil seal.
                                                            Installation
                                                            1. Lubricate the new rear wheel bearing with the specified lubricant.
                                                            1. Using the special tools, install the new rear wheel bearing.
                                                            1. Lubricate the lip of the new wheel bearing oil seal.
                                                              • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
                                                            1. Using the special tools, install the new wheel bearing oil seal.
                                                            1. Install the axle shaft. For additional information, refer to Axle Shaft in this section.

                                                            -------------------------------------------------------------------
                                                            Installation
                                                            1. Lubricate the lip of the wheel bearing oil seal
                                                              • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
                                                            1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the wheel bearing oil seal.
                                                              Install the two axle shafts.
                                                            1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-ring in the axle shaft groove.
                                                              Install the U-washer.
                                                              1. Position the two U-washers on the button end of the axle shaft.
                                                              1. Pull the axle shaft outward.
                                                            1. NOTE: If a new pinion shaft lock bolt is unavailable, coat the threads with Threadlock and Sealer EOAZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-A5 prior to installation.
                                                              Install the differential pinion shaft.
                                                              1. Align the hole in the differential pinion shaft with the case lock bolt hole.
                                                              1. Install a new differential pinion shaft lock bolt.
                                                            1. Install the differential housing cover and fill the rear axle with the specified lubrication. For additional information, refer to Differential Housing Cover in this section.
                                                            1. Install the rear brake anti-lock sensor. For additional information, refer to Section 206-09A .
                                                            1. Install the rear brakes. For additional information, refer to Section 206-04 .
                                                            1. Install the tire and wheel assembly. For additional information, refer to Section 204-04 .
                                                            1. Lower the vehicle.

                                                            Apr 10, 2009 | 2004 Ford GT

                                                            1 Answer

                                                            Does anyone know how to change seals on rear diff on 2003 frod expedition


                                                            if you need to change the axle seals here is the process. You need to remove the rear wheels. Remove the brake drums if so equipped. Remove the rear cover on the differential. Turn the differential until you find the bolt that holds the cross shaft in place. Remove the bolt and pull the cross shaft out. Then you will see the axle ends. Push the axle in towards the center of the axle. You will need to remove a C clip retainer from the axle end. You can then remove the axle and gain access to the seal. Repeat the process on the opposite side. Then reverse the disassembly process. Place the cover back onto the differential housing and refill the differential. Good luck.

                                                            Mar 03, 2009 | 2003 Ford Expedition

                                                            1 Answer

                                                            Replace left rear axle seal 1999 ford explorer


                                                            Axle Shaft Removal
                                                            1. Raise and support the vehicle. For additional information, refer to Section 100-02 .
                                                            1. Remove the wheel and tire assembly. For additional information, refer to Section 204-04 .
                                                            1. Remove the differential housing cover (4033).
                                                              1. Loosen the bolts and drain the lubricant from the rear axle housing (4010).
                                                              1. Remove the bolts.
                                                              1. Remove the differential housing cover.
                                                            Remove the rear brake disc (2C026). For additional information, refer to Section 206-04 .
                                                            1. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Turning the differential case (4204) or an axle shaft (4234) with the differential pinion shaft (4211) removed will cause the differential pinion gears (4215) to fall out of the assembly and damage the components.
                                                              Remove the differential pinion shaft.
                                                              1. Remove the differential pinion shaft lock bolt.
                                                              1. Remove the differential pinion shaft.
                                                            2. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-ring in the U-washer groove.
                                                            3. Remove the U-washer (4N237).
                                                            4. Push the axle shaft inboard.
                                                            5. Remove the U-washer.
                                                            Reinstall the differential pinion shaft.
                                                            1. Install the differential pinion shaft.
                                                            2. Install the differential pinion shaft lock bolt finger-tight.
                                                            3. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the wheel bearing oil seal (1177).
                                                              Remove the axle shaft.
                                                            -----------------------------------------------------------------------------------------------------------------
                                                            Seal Removal
                                                            1. Remove the axle shaft (4334). For additional information, refer to Axle Shaft in this section.
                                                            1. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Never remove the wheel bearing oil seal (1177) by itself. Always remove the rear wheel bearing (1225) and the inner wheel bearing oil seal at the same time.
                                                              NOTE: If the wheel bearing oil seal is leaking, the axle housing vent may be plugged with foreign material.
                                                              Using the special tools, remove the rear wheel bearing and wheel bearing oil seal together.
                                                            6c7eb46.gif Installation
                                                            1. Lubricate the new rear wheel bearing.
                                                              • For 4.0L SOHC and 4.0L EI with limited slip rear axles and 5.0L vehicles, use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A.
                                                              • For 4.0L SOHC and 4.0L EI with conventional rear axles, use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.
                                                            1. Using the special tools, install the rear wheel bearing.

                                                            ece7d89.gif
                                                            1. Lubricate the lip of the new wheel bearing oil seal.
                                                              • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
                                                            1. Using the special tools, install the wheel bearing oil seal.
                                                            c21e27d.gif
                                                            1. Install the axle shaft. For additional information, refer to Axle Shaft in this section.

                                                            Feb 22, 2009 | 1999 Isuzu Rodeo

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