Question about 1987 Suzuki Samurai

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Transfer case can't get it out of low gear,in to 4 wheel drive or 2 wheel drive,thanks,william

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  • yadayada
    yadayada May 11, 2010

    Try rocking the car while attempting to disengage from 4 WD

  • Anonymous Mar 25, 2014

    stick shift hung between two and four wheel drive . wont engage 2 or 4

  • Anonymous Mar 25, 2014

    the shifter handle has hung in between 2 and 4 wheel drive .cant engage in neither

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You will have to take the shifter out of the transfer case,remove the shifter bushing, then look down into the transfer case.you will need a flash light,you will see the ends of two rods that have slots in them.take a long screwdriver and move the rods so the notches in them are even with oneanother.the rods will slide back and forth.once the notches are lined up you can shift your tranny.the bushing needs replacing in the shifter on the transfer case.look on EBAY and you will find them.

Posted on Sep 13, 2008

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Make sure you have enough oil in transfer case, if not then you'll be there all year.

Posted on Oct 02, 2008

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1 Answer

4 wheel drive won't engage


Which do you have ?
Transfer Case - NVG 236 (Two Speed Automatic)
Transfer Case - NVG 233-NP1 (Two Speed Selectable)
The NV236 transfer case is an automatic transfer case with three drive ranges. Shifting from rear wheel drive to four wheel drive is done automatically when the transfer case shift control module receives wheel rotating slip information from the speed sensors. The transfer case shift control module then engages the transfer case motor/encoder to position the transfer case from rear to four wheel drive. When the transfer case shift control module receives information that the wheel rotation is the same on both axles, the transfer case shift control module sends position information to the motor/encoder to put the transfer case back into rear wheel drive. The three drive ranges are 2HI, 4HI, and 4LO. The 2HI position is for normal driving with the rear wheels pushing the vehicle. The 4HI, position is for driving through sand, snow, mud, gravel, or heavy rain at normal or slightly below normal speeds. The 4HI engages the front axle to allow for four wheel drive. The front axle is pulling the vehicle, and the rear axle is pushing the vehicle. The 4LO range is used for off road driving, heavy snow, deep mud, or shallow fording. The 4LO is similar to the 4HI except that the gearing in the transfer case is set for low speed and high torque. The NV236 is manufactured at Syracuse New York by New Venture Gear a division of New Process Gear for General Motors.
Is the switch light on or flashing ? If you have automatic 4x4 there are several DTC'S that can set >
DTC B2725 ATC Mode Switch Circuit Malfunction DTC C0300 Rear Speed Sensor Malfunction DTC C0305 Front Speed Sensor Malfunction DTC C0308 Motor A/B Circuit Low DTC C0309 Motor A/B Circuit High DTC C0310 Motor A/B Circuit Open DTC C0315 Motor Ground Circuit Open DTC C0323 T-Case Lock Circuit Low DTC C0324 T-Case Lock Circuit High DTC C0327 Encoder Circuit Malfunction DTC C0362 4LO Discrete Output Circuit High DTC C0367 Front Axle Control Circuit High DTC C0374 General System Malfunction DTC C0376 Front/Rear Shaft Speed Mismatch DTC C0387 Unable to Perform Shift DTC C0550 ECU Malfunction DTC C0611 VIN Information Error

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1 Answer

Error message repair 4wd


I guess you probably don't know what transfer case you have ?
SERVICE 4WD
Refer to
?€¢
Transfer Case Description and Operation in Transfer Case - NVG 149-NP3


?€¢
Transfer Case Description and Operation in Transfer Case - NVG 246-NP8


?€¢
Transfer Case Description and Operation in Transfer Case - NVG 261-NP2


?€¢
Transfer Case Description and Operation in Transfer Case - NVG 263-NP1


The NVG 246 EAU provides 5 modes, Auto 4WD, 4HI, 4LO, 2HI and Neutral.
The four manual mode, or range gear positions, of the NVG 261 transfer case are:
?€¢
2HI - 2 wheel drive high range


?€¢
4HI - 4 wheel drive high range, part-time


?€¢
4LO - 4 wheel drive low range, 2.72:1 gear ratio reduction


?€¢
N - Neutral, 4 wheel


The NVG 263 transfer case provides the driver with 4 manual mode/gear positions:
?€¢
2HI - 2 Wheel Drive high range


?€¢
4HI - 4 Wheel Drive high range


?€¢
4LO - 4 Wheel Drive low range


?€¢
Neutral


With the info I've given you ,you should be able too now !
There is probably a code stored somewhere !
DTC B0790 DTC B2725 DTC C0300 DTC C0305 DTC C0306 DTC C0321 DTC C0327 DTC C0359 DTC C0374 DTC C0379 DTC C0550.

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1 Answer

My 1987 GMC s15 automatic 4x4 pickup keeps popping out of normal gear. The only gear it stays in is 4 low. Where do I start?


I'm assuming you're talking about the transfer case popping out of 2 high or even 4 high. It could be that the transfer case needs a chain or gears replaced and is slipping on the cogs/gears. In 4 low it takes less pressure/strain to move the vehicle so it doesn't slip. I would put the trans. AND transfer case in neutral, with the FRONT wheels blocked, and NOT running, jack at least one rear wheel off of the ground, and try turning the rear drive shaft back and forth to feel the free play (free play in the transfer case, not the rear end). Excessive free play should tell you that the drive chain/gears are very warn and could be slipping. That would be a start.

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1 Answer

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have the actuator (mounted on the drivers side transfer case) checked. that is what makes the selection from 2-4 hi-4 low. it takes the place of a gear shift. they are a fairly inexpensive and easy repair (if thats the problem). i would start there providing you have checked the fuses and relays. i hope this helps.

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3 Answers

How do you use 4WD on a 1999 dodge durango?


there are 2 systems.
one is a part time system only.the 4x4 locks and is for ice mud and snow.Driving full time will damage the transfer case.The other system is a full time system and the selector says 2wd,4wd part time ,4wd full time and 4 lo. if in full time,it can be driven all the time even on dry roads.The full time is really an all wheel drive system.
the 4low is a very low gear and the main shifter has to be put in neutral and then the transfer case put in 4 low.attempting to put it in 4 low while in "drive" will make a gear grinding noise.
getting out of 4 low is the opposite.shifter to neutral and then put it in 2wd and then in drive.The newer durango has an electronic transfer case with a dial on the dash.The 2002 was available with 2wd,4wd,awd and 4 lo on a switch.The 1999 has the lever on the floor .

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1 Answer

4 wheel drive will not engage (1995 S10 Blazer)


I had this same problem a few years ago. In my case I didn't use the 4 Wheel Drive very often and the tranfer would hang in 2 Wheel. I fixed mine by tapping on the transfer case with a hammer while my wife switched back and forth from 2 Wheel to 4 Wheel.

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1 Answer

1990 Suzuki Escudo 4 wheel drive


As far as I know the procedure should go something like this...

Stop the vehicle, engage the parking brake and if applicable, get out and turn the hubs on the front wheels from Free, to Lock.(You may not have these on a Suzuki, they may be auto-lockers)

Get back in the vehicle and put the transmission shift selector into Neutral.

If you have a manual transfer case, move the selector-shaft to 4x4-High, or 4x4-Low -- whichever is desired. Now, putting the vehicle in gear with the transfer case is sometimes somewhat difficult. As long as the vehicle's transmission is in neutral, don't worry, the gears inside the transfer case are big and beefy -- Don't be afraid to be rough -- Again as long as the transmission is in neutral. You may also have to disengage the parking brake and slightly let the vehicle roll forward or back with your foot-brake to get the Transfer case to lock into place.

Once 4x4 of the selected High, Or Low range is selected, usually indicated by the vehicle jerking slightly with a slightly loud clank/thud. Move the Transmission selector out of neutral into your desired gear (Drive if Automatic, if Manual, whichever gear you pull out from). and voila! You should now be in 4-Wheel-Drive.

To disengage 4-Wheel-Drive. Just reverse the steps.

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