Question about 2004 GMC Envoy

6 Answers

Secondary air supply failure

Check engine light comes on. Diagnostic check says secondary air supply failure. Upon removal of air hoses connected to electric air supply pump there is water in hoses and pump. Pump blows good amount of air when engine is first started. After a few seconds the pump slows to a low speed. After emptying water I disconnect negative battery lead to reset code and all is fine for about 50 miles. Then check engine light comes back on. Is it the pump or is it the secondary air valve mounted on engine block? Is it something else?

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  • Anonymous Nov 11, 2008

    P0410

  • pcobb4033 Nov 28, 2008

    I have the same problem. They want $600 to replace the secondary injection pump and solenoid. Is this something I can do myself? Can you tell me how? Thank you.

  • magrtr5 Dec 01, 2008

    I have the same problem, when I took it to the GMC car shop and they reset it. I was told, when pumping gas, make sure I turn the gas cap at least 4 to 5 time, to keep air from getting in the tank. Now it is on again, although I have been turning the gas cap more than 4 time it is back on again.

  • mulu1995 Dec 30, 2008

    My 2005 GMC Envoy failed Emission Inspection due to a secondary air injection system malfunction, code P0410. The dealers say the problem is the Air pump and the check valve on the secondary air injection system and they want to charge me $790 to change these parts and fix the problem. Is this something that is worth the investment? such as improving the gas millage, improve engine performance, etc ?

  • Jimb317 Feb 14, 2009

    Ther are two wires on the pump. A brown and red. If I ground the pump what do I connect 12 volts to? Are the two wires for differnt speeds?

  • judycollinsm Feb 14, 2009

    I have the same problem. I have a 2004 Envoy that the engine light keeps coming on. They said it was the gas cap. I have replaced with new gas cap twice with one fromt the dealer. The light is still on. Took to have inspected did not pass. Shows ECM failed. What does this mean?

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I have a 2005 Envoy with a 4.2..... Just recently the check engine light illuminated so I read the code after replacing the 20amp fuse labeled cigar. My OBDII connection had no power so if you plug your reader in and nothing check the fuse under the hood labeled "cigar"
After pulling the code P0410 Secondary Air Injection Malfunction I checked the operation of the air pump by removing the hose connected to the solenoid. By the way the solenoid is located on the pass side of the engine top towards the back. After pulling the hose off the solenoid I started the vehicle when it was cold and after 20 seconds or so the pump should turn on and blow air out of the hose. Once I verified the pump was operating I pulled the solenoid then placing jumpers from the Positive & Negative of the battery to the pins on the solenoid. You should be able to hear the solenoid click which says its operating. But mine did nothing so I read across the pins with an Ohm meter and verified the coil was good.
So take some good penetrating oil and fill the inside of the valve with it. You can see the plunger shaft assy in the opening and thats the area you want to fill with a good penetrating oil!!!! Let it sit for a couple of hours keeping it full of oil. The housing is aluminum and the shaft is likely to be a brass material so rust is not possible. Its caused by a buildup of carbon!! The penetrating oil will soften the carbon which in turn will free up the plunger!! MINE WORKS GREAT NOW and plus you will save around $140.00 if you were to buy it from the dealer!!! Or $80.00 aftermarket from RockAuto.com

Posted on Feb 10, 2009

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Have the same problem on a 2004 envoy.  Was told by my very reliable mechanic that the cause for this is the pump being exposed to the element too much, and it shorts out eventually, a very common problem with this car.  Apparently the pump is on the chassis driver side and can easily be removed and replaced, and when removed, a person can hook a 12 volt battery directly to the pump to test if it's working or not before unnecessarily replacing a good part. This part is for emissions only and it's failure does not affect engine performance or milage. 

Posted on Jan 03, 2009

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Those of u all who have the problem with the secondary air injection system. first check the pump and pump relay by turning key to run position. check to see if the relay next to the air pump is geting a neg and a pos to close it. if its geting a pos and no neg groung the thin drk brn wire and listen for relay to close if pump starts relay and pump are good the drk brn wire leads to the pcm which sends a ground to close the relay the pcm recieves its signal from the engine coolent temp sensor

Posted on Mar 04, 2012

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If there was water in it, then the pump is most definatly the problem, there hsould never be water present in the air system. I recommend checking to make sure there is no cracks or dry rot in any of the hoses. If you find one replace the hose.

Posted on Nov 26, 2008

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Mr. Sawmarks a have a ? For you . when you relocating the pump that you still have problems?

Posted on Jul 21, 2013

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Yes, they fail due to water (condensation) that seizes the fan bearings. I have had to change 2 pumps because of it. There is a kit that is supposed to fix this. I am relocating the pump above the inlet lins so the water runs out. There is a relay and a solonoid that seem to fail just as ofter. I think the relay fails due to the motor seizing and power needs over heating the relay. The solonoid fails due to carbon build-up. This can be cleaned. The entire design is junk and GM should have had a recall on all of these to fix them!!!!!!

Posted on Feb 18, 2013

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I replaced my secondary air check valve on my 2001 chevy tahoe but code 1416 still comes up. what else can i check


here is what i found on p1416.



P1416 Chevrolet
P1416 Chevrolet - Secondary Air Injection System Bank 2
Possible causes
- Faulty Secondary Air Injection (AIR) pump
- Secondary Air Injection check valve bank 2
- Secondary Air Injection (AIR) pump electrical circuit fault
- Blocked Secondary Air Injection (AIR) system

When is the code detected?

The P1416 code is set when no O2 sensor voltage change is detected by the Engine Control Module (ECM).


Possible symptoms
- Engine Light ON (or Service Engine Soon Warning Light)


P1416 Chevrolet Description
An Secondary Air Injection (AIR) pump is used on this vehicle to lower tail pipe emissions on start-up. The PCM supplies a ground to the AIR pump relay, which energizes the AIR pump. The Powertrain Control Module (PCM) monitors the HO2S voltages to diagnose the AIR system. During the AIR test the PCM activates the AIR pump during closed loop operation. When the AIR is activated, the PCM monitors the HO2S voltages and short term fuel trim values for both banks of the engine. If the AIR system is operating properly, the HO2S voltages should go low and the short term fuel trim should go high.

Jan 23, 2014 | 2001 Chevrolet Tahoe

1 Answer

I replaced my head gasket on my 2000 528i BMW. Now that I am finished the car runs great. I didn't have any codes when I started the job but now I have P0412 code and a CEL. Secondary air valve...


Good evening Daniel,
Congrats on replacing the head gasket successfully! In regards to your secondary air system. I would first start with the electrical air pump supply located on the passengers side of the engine compartment. You can locate the supply hose (about 1 1/2 inch diameter) at the front of the exhaust manifold. The hose connects to the secondary air valve. Make sure the hose is connected. Also make sure if there is a vacuum supply line to the secondary air valve, that it is not broken/or disconnected. If the hoses are ok and secure, then remove the larger supply hose from the valve when the engine has not been started for 4-5 hrs and make sure you have air flow from the air pump. The pump should be audible and operate for approximately 30seconds to a minute. If you are still having issues after these checks, I can list other possible causes.

May 04, 2011 | 2008 BMW 528i Sedan

2 Answers

Obd code of p0411 on a 1999 ford mustang 3.8 v-6 what do I check to correct


That's s failure of the secondary air pump. It'll have to be changed. It's an emissions component meant to help with cold start emissions. It won't cause engine running trouble but at inspection time you'll fail for smog. Change it before then and you'll be fine.

May 16, 2010 | 1999 Ford Mustang Cobra

2 Answers

Car is choking out and dying. Reads P 0411 code. How do I know if its the motor or just the solenoid valve? How can I check to narrow down what actually is causing the problem? It's on a 2000 VW jetta VR6


16795/P0411/001041


if (window.showTocToggle) { var tocShowText = "show"; var tocHideText = "hide"; showTocToggle(); } 16795/P0411/001041 - Secondary Air Injection System: Incorrect Flow Detected Possible Symptoms
  • Malfunction Indicator Light (MIL) ON
Possible Causes
  • Fuel Pump Relay (J17) faulty
  • Hoses/Pipes to/between Components faulty/clogged
  • Secondary Air Injection Pump (V101) faulty
  • Secondary Air Injection Pump Relay (J299) faulty
  • Secondary Air Injection Solenoid Valve (N112) faulty
Possible Solutions
  • Check Fuel Pump Relay (J17)
  • Check Hoses/Pipes to/between Components
    • Check Secondary Air Injection Hoses/Pipes for Carbonization
  • Check Secondary Air Injection Pump (V101)
  • Check Secondary Air Injection Pump Relay (J299)
  • Check Secondary Air Injection Solenoid Valve (N112)

Apr 28, 2010 | 2000 Volkswagen Jetta TDI

2 Answers

Have 2005 trailblazer check engine light on and code they gave me is P0410. secondary air injection sytem. where is this located


If you have a "Air pump installed on your TB then you need to replace pump and or check to make sure that the hose's are all connect to it prior to replacing the pump which is dependisng on which engine you have on the lower left side (passenger)
Models Affected
1999-2003 Chevrolet Blazer, S10
1999-2001 GMC Jimmy
1999-2003 GMC Sonoma
1999-2001 Oldsmobile Bravada
All with 2.2L or 4.3L Engine (VINs 4, H, 5, W -- RPOs LN2, L43, L35)
Condition
Some owners may comment on the check engine light being illuminated. Upon
investigation, the technician may find a DTC P0410 indicating there is a concern in the
secondary air injection system.
Cause
This concern may be attributed to water that may have collected in the AIR pump or the
vent solenoid and frozen or corroded the pump.
Correction
Replace the AIR pump and install a new inlet hose and solenoid tube assembly using
the following procedure:
1. Prep vehicle.
2. Raise vehicle on hoist.
3. Remove shield covering AIR pump.
4. Remove hose and vacuum lines from pump and solenoid.
5. Remove AIR pump inlet hose. Do not re-use.
6. Disconnect electrical connectors from pump and solenoid.
7. Remove pump mounting bolts and pump.
8. Transfer isolators from the old pump to the new pump.
9. Install new AIR pump and bolts to vehicle. Tighten the bolts to 17N·m (12.5 lb ft).
10. Route new hose assembly up between engine and fender. It should come up near
the area between the battery and the coolant bottle.
11. Connect new inlet hose to pump inlet.
12. Connect old outlet hose to pump outlet.
13. Connect electrical connector to pump.
14. Connect electrical connector for solenoid to connector on the new hose assembly.
15. Connect the hose with the white nipple to the vacuum source hose.
16. Connect the remaining hose to the shut off valve.
17. Install shield covering AIR pump.
18. Lower vehicle.
19. Remove coolant reservoir nut nearest the battery.
20. Route new hose assembly between the battery and the coolant reservoir with the solenoid on top.
21. Install the solenoid bracket onto the coolant reservoir stud and reinstall the nut
back into the vehicle.
22. Use a wire tie to keep the new hose assembly away from the engine. On four
cylinder engines, tie to the AIR outlet hose. On six cylinder engines, tie to an
available hole in the radiator fan shroud.
Part Information
Part Number Description Quantity

Apr 13, 2010 | 2005 Chevrolet TrailBlazer

3 Answers

Code P0410- Secondary Air Injection Malfunction


The air injection reaction system (AIR) is on all 2004+ 4.2's. There is an electric blower under the truck, tucked inside the frame rail about under the drivers seat. The blower draws it's clean air from a hose tied into the air inlet tube between the airfilter box and Throttle body, pressurizes it slightly and blows this clean air into a port in the cylinder head directly above the exhaust manifold, dead center. There is a can shaped check valve bolted to this port with the air hose clamped to it and an electrical connection. The most common failure point of this system is this check valve. Remove the hose, the electrical connection and 2 bolts and it's off. Very easy. Problem is, it's about a $125 dealer only item.:banghead: The check valve gets corroded/cruded up and doesnt seat. Let it go long enough and moisture from the exhaust can back flow into the system and destroy the $$$ electric air blower. I'd start by removing and checking the valve and check the hoses for water.
Inspect the air pump and wire harness under the Trailblazer's frame rail, since you did mentioned that your had your transmission serviced and they would have had to work under there to remove the transmission pan to replace the transmission fluid and filter. There are 2 fuses you need to check also. AIR fuse 60amp....AIR solenoid fuse 15amp.
Good luck and thank you for using Fixya

Mar 11, 2010 | 2004 Chevrolet TrailBlazer

1 Answer

Secondary air injection system


This is a pump that sits underneath your front bumper on the passenger side. It is about the size of a baseball and has two hoses going into it. I would suggest you replace it yourself as it would cost you about $360.00 if you were to go through the dealer.

Water intrusion is what will typically kill these electric pumps. There is a Technical service bulletin (#04-06-04-015) Regarding this problem, according to the tsb, you will need a new pump and there is a hose assy. #12590627) that has you reroute the pump from future water intrusion or it is guaranteed to fail again.

Although I have had water in the pump I did not see any indication of the inlet hose as the cause. It was suggested that the one way metal check valves ($15.00) that mount to the rt & lt exhaust manifold are worn and allow water from the exhaust to get sucked back into the pump. I first replaced the pump and within a week of dry weather driving the light came back on. I checked the pump and it was again full of water. I just replaced the valves which had deteriorated on the inside. So hopefully this will eliminate the problem. Note - The valves are impossible to remove without removing the 1/2 tubes (held on with 2 nuts) they are attached to the manifold with. The valve threads seize to the tube thread and had to be clamped in a vise to remove - I actually had to hacksaw the valve section to get it off the pipe. Careful as not to damage the threads.

Good luck and try autopartsdirect2you for a new pump and it has life time warranty.

TSB #04-06-04-015 - (Mar 22, 2004)

Condition
Some owners may comment on the check engine light being illuminated. Upon investigation, the technician may find a DTC P0410 indicating that there is a concern in the secondary air injection system.

Cause
Water may have collected in the AIR pump or the vent solenoid and frozen or corroded the pump.

Correction
Replace the AIR pump and install a new inlet hose and solenoid tube assembly using the following procedure:

Prep vehicle.
Raise vehicle on hoist.
Remove shield covering AIR pump.
Remove hose and vacuum lines from pump and solenoid.
Remove AIR pump inlet hose. Do not re-use.
Disconnect electrical connectors from pump and solenoid.
Remove pump mounting bolts and pump.
Transfer isolators from the old pump to the new pump.
Install new AIR pump and bolts to vehicle.

Tighten
Tighten the bolts to 17N·m (12.5 lb ft)

Route new hose assembly up between engine and fender. It should come up near the area between the battery and the coolant bottle.
Connect new inlet hose to pump inlet.
Connect old outlet hose to pump outlet.
Connect electrical connector to pump.
Connect electrical connector for solenoid to connector on the new hose assembly.
Connect the hose with the white nipple to the vacuum source hose.
Connect the remaining hose to the shut off valve.
Install shield covering AIR pump.
Lower vehicle.
Remove coolant reservoir nut nearest the battery.
Route new hose assembly between the battery and the coolant reservoir with the solenoid on top.
Install the solenoid bracket onto the coolant reservoir stud and reinstall the nut back into the vehicle.
Use a wire tie to keep the new hose assembly away from the engine. On four cylinder engines, tie to the AIR outlet hose. On six cylinder engines, tie to an available hole in the radiator fan shroud.

12590627 Hose Assembly - Secondary Air Injection

12568324 Pump, Secondary Air Injection for 2001 L35 + 2000-2003 L43/LN2

12560095 Pump, Secondary Air Injection for 1999-2000 L35

Hope that helps

Mar 06, 2010 | 2001 Chevrolet Blazer

1 Answer

Check engine light comes on every three weeks about.reads secondary injection air system. can you help?


With regards to the secondary Air Injection system, this is basically an inspect and replace broken hose detail.
Leave the inlet hose disconnected and start the engine. Listen and feel for exhaust hissing at the check valves.The check valve(s) will make like a gurgling sound as air is drawn in However , if exhaust is felt or heard replace the valve. Get a scanner and turn off the check engine light. Hope this works out for ya.

Jan 02, 2010 | 2001 Volkswagen new Passat

2 Answers

Check engine light on, diagnostic code 0128 and 0410 keep coming up


P0128 - Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)

P0410 - Secondary Air Injection System Malfunction
(has to do with exhaust system)

Note: There is a technical service bulletin (TSB) regarding code P0410 for a number of GM models. The TSB calls for the replacement of the AIR pump and the installation of a new secondary injection hose.

Oct 13, 2009 | 2005 Chevrolet TrailBlazer

1 Answer

Vw passat 2000 1.8t front wheel drive


please rate me solved...thanks

DTC P0411/16795: SECONDARY AIR SYSTEM - INCORRECT FLOW DETECTED
Test Requirements
Ensure all fuses are okay, battery voltage is at least 11.5 volts, all electrical accessories are off, A/C is off.
Ensure engine is mechanically sound.
Test Procedure

NOTE
Secondary air system is activated by ECM and blows air into exhaust pipe
upstream of catalytic converter for 100 seconds during a cold start, 41-91°F (5-
33°C). Engine must be cold to perform following test procedure.

1. Ensure fuse and secondary fuse (secondary fuse is 40 amp and is located in fuse holder on top of battery)
are okay. Check hoses and components of Secondary Air Injection System, for damage, loose fit and
improper installation, check vacuum hoses for Secondary Air Injection System. Repair as necessary.
Erase DTC memory. Verify repair. If DTC does not reset, test is complete. Perform ECM relearn
procedure. See TEST DRIVE RELEARN PROCEDURE .
2. Remove engine cover. Disconnect pressure hose from Secondary Air Pump Motor (V101), by pressing
buttons on hose connector. See Fig. 33 . Using scan tool, check Secondary Air Pump Motor (V101) in
scan tool Output Diagnostic Test Mode (Secondary Air Pump Relay activation mode). See OUTPUT
DIAGNOSTIC TEST MODE .
3. Secondary Air Pump Motor (V101) should run in intervals and air should exit pump at hose connection.
If Secondary Air Pump Motor (V101) is okay, go to step 7 . If motor runs and no air exits secondary air
pump motor, replace faulty Secondary Air Pump Motor (V101). Erase DTC memory. Verify repair. Test
is complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE . If
secondary air pump motor does not run, go to next step.
4. Disconnect Secondary Air Pump Motor (V101) harness connector, install LED test light at secondary air
pump harness connector terminals. Turn ignition on. Using scan tool, activate Secondary Air Pump Motor
(V101) in scan tool Output Diagnostic Test Mode (Secondary Air Pump Relay activation mode). See
OUTPUT DIAGNOSTIC TEST MODE . LED test light at Secondary Air Pump Motor (V101) harness
connector should flash. If LED test light at Secondary Air Pump Motor (V101) harness connector does
not flash, go to next step. If LED test light at Secondary Air Pump Motor (V101) harness connector
flashes, replace faulty Secondary Air Pump Motor (V101). Erase DTC memory. Verify repair. Test is
complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE .
5. Using DVOM check resistance of Secondary Air Pump Motor (V101) wiring. See appropriate WIRING
DIAGRAM under ENGINE PERFORMANCE in SYSTEM WIRING DIAGRAMS. Resistance should
be a maximum of 1.5 ohms for each reading. Check wiring for short circuit to one another in Secondary
Air Pump Motor (N101) harness connector. Repair as necessary. Erase DTC memory. Verify repair. Test
is complete. Perform ECM relearn procedure.
Secondary Air Pump Motor (N101) wiring is okay, go to next step.
6. Check Secondary Air Pump Relay (J299) and Secondary Air Pump Relay (J299) wiring. See DTC
P0418/16802: SECONDARY AIR PUMP RELAY (J299), MALFUNCTION . Repair or replace as
necessary. Erase DTC memory. Verify repair. Test is complete. Perform ECM relearn procedure. See
TEST DRIVE RELEARN PROCEDURE .
7. Disconnect vacuum hose from Secondary Air Injection Valve (N112) and disconnect pressure hose from
secondary air pump motor, press buttons on pressure hose connector to disconnect pressure hose. See Fig.
34 . Blow lightly into disconnected pressure hose, Combi-Valve should be closed. Connect hand vacuum
pump to disconnected vacuum hose and apply vacuum to Combi-Valve, Combi-Valve should open. If
Combi-Valve opens when vacuum is applied, Combi-Valve is okay. Go to next step. If Combi-Valve
does not open when vacuum is applied, replace faulty Combi-Valve. Erase DTC memory. Verify repair.
Test is complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE .
8. Check Secondary Air Injection Valve (N112). See DTC P0412/16796: SECONDARY AIR
INJECTION VALVE (N112), ELECTRICAL CIRCUIT MALFUNCTION . Repair as necessary.
Erase DTC memory. Verify repair. Test is complete. Perform ECM relearn procedure.
NOTE: Do not use compressed air to check Combi-Valve.
2000 Volkswagen Passat GLS
2000 ENGINE PERFORMANCE Self-Diagnostics - 1.8L Turbo

Jun 21, 2008 | 2000 Volkswagen Passat 4Motion

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