Tip & How-To about 2000 Suzuki Esteem

How to change right boot (axle side)?

My boot is broken. I have disassembled the axel side of the driveshaft but when I tried to disassemble the CV joint I couldn’t find how to do it. Can somebody give me advice about it?
Thanks to everybody



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how to disassemble a cv joint


FSM
Remove the halfshaft from the vehicle and secure in a vice equipped with jaw covers.
During joint service, reference marks should be placed on the joint housing, halfshaft and joint spider to ensure that all components are installed in the same position from which they were removed. If this precaution is not observed, uneven or premature component wear may result.
  1. Remove the large differential boot clamp by drawing the clamp hooks together using tool J-35566 or equivalent.
  2. Remove the small differential-side boot clamp. Slide the differential-side boot toward the center of the halfshaft. Place a reference mark on the differential-side joint housing and halfshaft.
  3. Remove the differential joint housing from the Tripod joint spider. Place an index mark on the Tripod joint spider and halfshaft.
  4. Remove the snap-ring and Tripod joint spider from the halfshaft.
  5. Remove the differential-side boot from the halfshaft.
  6. Remove the boot clamp from the wheel-side boot.
  7. Remove the small clamp from the wheel-side boot.
  8. Remove the wheel-side boot from the halfshaft. Place a reference mark on the wheel-side joint and the halfshaft.
  9. Remove the wheel-side joint from the halfshaft by expanding the snap-ring.


Do not disassemble the wheel-side joint. If any abnormality is found in the joint, replace it. Do not disassemble the Tripod joint spider. If any abnormality is found in the spider, replace it as an assembly. Do not wash CV-joint boots or spider in solvent. Clean the spider assembly and boots with a clean, dry, solvent-free rag.


best it to buy the FSm book and see photos.
or join alldata.com and read this, same reason.

Jun 12, 2014 | 1997 Geo Metro

1 Answer

What are the symptoms of a bad CV joint on an all wheel drive Volvo


if your cv joint is going bad check the rubber boot located on your front axel if there is a tear in the boot once dirt gets inside the boot depending on how long youve had the noise the cv joint will have to be replaced sometimes the first signs are a clicking noise when turning coming from the cv joint if you catch it early you may get away with just replacing the boot there are two ways of doing this depending on the vehical one is to buy split boot it wraps around the axel and is held together with tiny bolts and nuts the axel doesant have to be removed useing this type you still have to remove the damaged boot and clean the cv joint thoroughly i suggest useing brake parts cleaner be carefull not to get it on any rubber parts or lines then before installing the new boot pack the joint with grease and the boot the other way the old joint must be removed you will have to remove the complete axel assemble the new joint and axel will come as one unit depending on the vehical your balljoint or joints may have to be removed also this method to me is the prefferd way this will assure all is new its more involved but better in the long run

Jan 05, 2013 | Cars & Trucks

1 Answer

I've got a 1999 2500 Chevy Silverado , that I need to change a cv boot on , can u assist me.?


CV-Joints
Overhaul
These vehicles use several different types of joints. Engine size, transaxle
type, whether the joint is an inboard or outboard joint, even which side of the
vehicle is being serviced could make a difference in joint type. Be sure to
properly identify the joint before attempting joint or boot replacement. Look
for identification numbers at the large end of the boots and/or on the end of
the metal retainer bands.

The 3 types of joints used are the Birfield Joint, (B.J.), the Tripod Joint
(T.J.) and the Double Offset Joint (D.O.J.).

NOTE: Do not disassemble a Birfield joint. Service with a new joint or
clean and repack using a new boot kit.

The distance between the large and small boot bands is important and should
be checked prior to and after boot service. This is so the boot will not be
installed either too loose or too tight, which could cause early wear and
cracking, allowing the grease to get out and water and dirt in, leading to early
joint failure.

NOTE: The driveshaft joints use special grease; do not add any grease
other than that supplied with the kit.

Double Offset Joint
To Remove:

NOTE: The Double Offset Joint (D.O.J.) is bigger than other joints
and, in these applications, is normally used as an inboard joint.


  1. Remove the halfshaft from the vehicle.
  2. Side cutter pliers can be used to cut the metal retaining bands. Remove the
    boot from the joint outer race.
  3. Locate and remove the large circlip at the base of the joint. Remove the
    outer race (the body of the joint).
  4. Remove the small snap ring and take off the inner race, cage and balls as an
    assembly. Clean the inner race, cage and balls without disassembling.
  5. If the boot is to be reused, wipe the grease from the splines and wrap the
    splines in vinyl tape before sliding the boot from the shaft.
  6. Remove the inner (D.O.J.) boot from the shaft. If the outer (B.J.) boot is
    to be replaced, remove the boot retainer rings and slide the boot down and off
    of the shaft at this time.

To Install:

NOTE: Be sure to tape the shaft splines before installing the boots.
Fill the inside of the boot with the specified grease. Often the grease supplied
in the replacement parts kit is meant to be divided in half, with half being
used to lubricate the joint and half being used inside the boot.


  1. Install the cage onto the halfshaft so the small diameter side of the cage
    is installed first. With a brass drift pin, tap lightly and evenly around the
    inner race to install the race until it comes into contact with the rib of the
    shaft. Apply the specified grease to the inner race and cage and fit them
    together. Insert the balls into the cage.
  2. Install the outer race (the body of the joint) after filling with the
    specified grease. The outer race should be filled with this grease.
  3. Tighten the boot bands securely. Make sure the distance between the boot
    bands is correct.
  4. Install the halfshaft to the vehicle.

Except Double Offset Joint
To Remove:


  1. Disconnect the negative battery cable. Remove the halfshaft.
  2. Use side cutter pliers to remove the metal retaining bands from the boot(s)
    that will be removed. Slide the boot from the T.J. case.
  3. Remove the snap ring and the tripod joint spider assembly from the
    halfshaft. Do not disassemble the spider and use care in handling.
  4. If the boot is be reused, wrap vinyl tape around the spline part of the
    shaft so the boot(s) will not be damaged when removed. Remove the dynamic
    damper, if used, and the boots from the shaft.

To Install:


  1. Double check that the correct replacement parts are being installed. Wrap
    vinyl tape around the splines to protect the boot and install the boots and
    damper, if used, in the correct order.
  2. Install the joint spider assembly to the shaft and install the snap ring.
  3. Fill the inside of the boot with the specified grease. Often the grease
    supplied in the replacement parts kit is meant to be divided in half, with half
    being used to lubricate the joint and half being used inside the boot. Keep
    grease off the rubber part of the dynamic damper (if used).
  4. Secure the boot bands with the halfshaft in a horizontal position. Make sure
    distance between boot bands is correct.
  5. Install the halfshaft to the vehicle and reconnect the negative battery
    cable.






Check the CV-boot for wear
tccs7030.jpg








Removing the outer band from the CV-boot
tccs7031.jpg








Removing the inner band from the CV-boot
tccs7032.jpg








Removing the CV-boot from the joint housing
tccs7033.jpg








Clean the CV-joint housing prior to removing boot
tccs7034.jpg








Removing the CV-joint housing assembly
tccs7035.jpg








Removing the CV-joint
tccs7036.jpg








Inspecting the CV-joint housing
tccs7037.jpg








Removing the CV-joint outer snap ring
tccs7038.jpg








Checking the CV-joint snap ring for wear
tccs7039.jpg








CV-joint snap ring (typical)
tccs7040.jpg








Removing the CV-joint assembly
tccs7041.jpg








Removing the CV-joint inner snap ring
tccs7042.jpg








Installing the CV-joint assembly (typical)
tccs7043.jpg




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Oct 07, 2010 | 2002 Chevrolet Silverado 2500HD

2 Answers

need to change cv outer boot on mazda ba 94 model.


it just pulls out. it hasa circlip that holds it in on driver side. which side?

here's an escort, should be similar. note step 17

Removal
  1. Raise and support the vehicle.
  1. Remove the lug nuts (1012) and the front wheel and tire assembly.
  1. Remove the front fender splash shield bolts and the front fender splash shields (16103) .
  1. Use a small cape chisel to carefully raise the staked portion of the front axle wheel hub retainer (3B477).




  1. Remove the front axle wheel hub retainer and discard it.
  1. Remove the cotter pin and the tie rod end nut from the tie rod end (3A130). Discard the cotter pin.




  1. Use an appropriate tie rod end remover to separate the tie rod end from the front wheel knuckle (3K186).




  1. Remove the ball joint bolt and the ball joint bolt nut.




  1. Carefully pry down on the front suspension lower arm (3078) to separate the front suspension lower arm ball joint (3050) from the front wheel knuckle.




  1. Pull outward on the front wheel knuckle (3K185). Carefully pull the front wheel driveshaft and joint from the front wheel knuckle and position it aside.




  1. NOTE: Removal of the LH front wheel driveshaft and joint (3B437) requires removal of the transmission support crossmember (6A023) to allow access with a pry bar. If the LH front wheel driveshaft and joint is being removed, continue with step 11. If the RH front wheel driveshaft and joint is being removed, continue with step 15.

    Support the transaxle with a transaxle jack or equivalent.
  1. Remove the four transaxle mount-to-rear engine support nuts.




  1. Remove the two rear engine support nuts at the rear of the transmission support crossmember.
  1. While supporting the rear of the transmission support crossmember remove the two rear engine support bolts. Remove the transmission support crossmember.




  1. Position a drain pan under the transaxle.
  1. Insert a pry bar between the front wheel driveshaft and joint and the transaxle case.
  1. stf~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Extreme care must be taken to ensure that the pry bar does not damage the transaxle case, the transaxle oil seal, the front wheel driveshaft and joint, or the front wheel driveshaft joint boot (3A331).
    Gently pry outward to release the front wheel driveshaft and joint from the differential side gears (4236).




  1. Remove the front wheel driveshaft and joint.




  1. stf~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: When the LH and RH front wheel driveshaft and joint assemblies are removed, Transaxle Plugs T88C-7025-AH must be inserted to prevent the differential side gears from becoming mispositioned. If the gears become misaligned, the differential will have to be removed from the transaxle to align the gears.
    If both front wheel driveshaft and joints were removed, install Transaxle Plugs T88C-7025-AH in the differential side gears.
  1. Remove and discard the driveshaft bearing retainer circlip (3Z498).

Oct 03, 2009 | 1994 Mazda 323

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