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99 Sportsman 500, changed the mechanical seal water pump,, how tight do you tighten the lock nut on the impeller

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I have a polaris 400 sportsman 4x4 liquid when I started it and ran it around the hot light came on but the radiator was full of water and still cold. any suggestions?


Water pump, (if it has a thermostat..remove it)...check your oil to see if there has been any water in it..it will look like lightly creamed coffee...then water pump seal is bad..
Check the water pump impeller..check the fins...see if it will spin without the engine running...(it should NOT!)..

Aug 25, 2017 | ATVs

1 Answer

How do I replace a starter on a 2004 500 Polaris ATP


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Polaris Sportsman 500 ATV Starter Replacement - YouTube

? 12:50
https://www.youtube.com/watch?v=048ze6spX3k Apr 17, 2013 - Uploaded by mossman381
Replacing the starter on the 2000 Polaris Sportsman 500. Doing some checks before to make sure the ...

Polaris 500 Sportsman Starter Replacement - YouTube

? 4:28
https://www.youtube.com/watch?v=LSY5ffkQnZM Aug 24, 2014 - Uploaded by Cruiser Mac
Putting a new starter on my 500 Sportsman and doing a couple of other things while I am at it.

DIY How to Replace a Polaris Sportsman ATV Starter Motor No Clutch ...

? 13:57
https://www.youtube.com/watch?v=sA5f03Io8M0 Jun 28, 2015 - Uploaded by Mark Jenkins
... of replacing a starter motor on a 2003 Polaris Sportsman 500 H.O. The ... Hey Mark I just got a 2004 500 ho ... replace starter on 2004 500 Polaris ATP Google Search


Jul 02, 2017 | ATVs

1 Answer

What years interchange with a 99 polaris sportsman 500 ?


check an oem parts site like cheapcycleparts dot com etc and compare the part numbers

Jun 16, 2017 | ATVs

1 Answer

2004 Polaris 500 ATV. Changed water pump Now it leaks out weep hole. Any answers


The new pump shaft seal is no good. Get another pump.

Jan 03, 2017 | Polaris ATV

1 Answer

The screw on the brake caliper front break is leeking Tried to tighten it but it doesnt work. Do I need a new caliper? This is for a 2011 4x4 Polais 500 Ho.


If that is the bleeder screw, replace it for 2 dollars because the whole caliper is 215 dollars
http://www.polarispartshouse.com/oemparts/a/pol/50362d6bf87002368411640e/brakes-front-caliper

Jul 29, 2016 | Polaris 2010 Sportsman 500 H.O

2 Answers

Fuel gauge flashes need fuel most of the time


Gary, Faulty fuel pump sending unit. Most of the forums I checked say this a big problem with Polaris, most say the pump and sending unit have to be bought as a assembly.
Check the attached links,instruction and guides, Good luck
"I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info."

08 800 sportsman fuel gauge not reading correctly

Guide to Servicing the Fuel Pump Gauge Regulator 2006 Sportsman 700 EFI

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Mar 31, 2016 | Polaris 2008 Sportsman 500 EFI X2

2 Answers

Just bought this bike had no manuals with it I need to know about checking and changing oil


PDF]Sportsman 400 H.O. Sportsman 500 H.O. - Polaris

cdn.polarisindustries.com/polaris/.../parts-manuals/9923420r01_lo_res.p...
... parts and acces- sories, available through our online store at www.purepolaris.com. Have ... 2012 SPORTSMAN 400/500 HO Owner's Manual. P/N 9923420 ...

Polaris Sportsman 500 HO Owner's Manual - ManualsLib

www.manualslib.com > ... > Offroad Vehicle > Sportsman 500 H.O.
View and Download Polaris Sportsman 500 HO owner's manual online. PolarisIndustries All-Terrain Vehicles Owner's Manual. Sportsman 500 HO Offroad ...

2011 Sportsman 400/500 Service Manual - Polaris ATV Forum

www.polarisatvforums.com > ... > ATV Repair and Maintenance
Apr 11, 2011 - Indy Red 2011 Sportsman 500 H.O. -Polaris rear rack extender -Ricochet a-arm guards -Polaris fender bag -Koplin hand guards w/mirrors Owners, Service, and Parts Manuals
Sep 14, 2012
2005 Polaris 500 H.O. ATP service manual
Aug 12, 2011
Service manuals
Nov 29, 2010
Service Manual
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Dec 21, 2015 | Polaris 2011 Sportsman 500 H.O

1 Answer

1998 Polaris Sportsman 500. Why is front wheel wobbling?


Could be loose lug nuts, bent wheel, wore wheel bearing, wore control arm bushings.

Aug 29, 2015 | ATVs

1 Answer

4x4 locking up when in 2 wheel drive


sounds like u need to change your hub fluids and or clean the meatal rings in the hubs so the electro magnets will engage your hubs efficiantly

Nov 03, 2013 | Polaris 2005 Sportsman 500 H.O

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