Question about Polaris ATV
With the engine NOT running, have a friend ROCK the bike forward and backward while you sit on the bike applying pressure to the shifter
Posted on Dec 31, 2017
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Posted on Jan 02, 2017
You might have a bad connector unit. The clue is still the 'moving of the wiring harness kills the engine'.
Posted on Oct 14, 2009
Testimonial: "this will be checked, we're scratching our heads on this thanks"
Usually a simple process. Remove the large oblong shaped cover on the left side of the engine.inside is the primary (small pulley) and secondary(large pulley) drive with the drive belt running in between them.Force the large pulley apart(best done by hand) allowing the belt to drop down to its center and then using the resulting slack to pull the belt over the primary pulley and thus removing it.Rotating the pulley(s) by hand may aid in this process.(think about how a bicycle chain is put back into place after it has fallen off.Same basic principle) Putting the new belt in place Reopen the large drive again(spreading it apart) and place the belt onto it first then over the primary.(again turning it by hand much like the bicycle idea).When all is said and done check the seal on the cover and make sure it is in place(if damaged replace it.This is very important to help keep contaminants and water out of this area.)and replace the cover tightening the bolts from the middle outward towards the ends.This will also help seal it up properly.
Posted on Nov 03, 2009
If the forward operation is fine, and you hear a nice cluck going revers, but no drive to the vehicle, and you can push the vehicle forward/backward which R engaged, then you have to open the gearbox: the Shaft Drive, where the reverse gear is sitting, has a pressed on gearwheel. This seems tobe broken, and the friction to the shaft is no longer given. cheap to replace.
Posted on Nov 25, 2009
Solution#1 worked perfectly. It only took about 15 minutes all together.
the side panel removes easily. It just slides out of the other panel. Once you have removed the handle (Shifter) and the other two bracket bolts, just place it back into the shifter housing and move it around. I was amazed at how easy this was to repair. I also turned the ignition to the on position to see if it was changing gears and it was.
Solution #1 repost originally posted by Jpach
I tried this today and it worked. Pull the sideplate from the ATV so that you have access to the gear shifter assembly. Unbolt the gearshift assembly from the mounting bracket. There are two bolts at the rear near the two rods that exit the assembly and three on the bottom. When the bolts are out, remove the assembly from the mounting bracket. Hold it in your hand and move the shift lever through all of the positions. This won't actually shift the transmission, but it should free up the rods in the assembly. Remount the assembly with the five bolts and it should now be able to shift out of reverse.
Posted on Mar 08, 2010
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