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2002 polaris sportsman 500 ho has no spark. how do i diagnose?

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Posted on Jan 02, 2017

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SOURCE: ATV RUNS BARELY SOUNDS LIKE IT IS EXHAUSTING BACK THROUGH CARB

Check the cam shaft. The exhaust lob is the weak spot. They will wear down to nothing.

Posted on May 17, 2009

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SOURCE: Can i get a wiring diagram for a 2004 polaris

having same prob with my preditor 500 any advice

Posted on Mar 28, 2010

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SOURCE: Service manual for a 2006 500 Polaris Sportsman HO

I have a 2006 Sportstman 500HO ATV, EFI. Sometimes it will run 100% correct, other times it will start, idle fine but then when giving it throttle will will start to surge almost like it's hitting a rev limited. Sometimes it will backfire and stall. I already replaced fuel filter, flushed the fuel lines and gave it fresh gas and installed a new spark plug, but no good. I also checked the throttle switch and it's not making contact to stall it. I download the service manaul and tested each sensor and they tested fine which is probablt why I get no check engine light.
This ATV is mainly used to plow snow in my driveway, no salt. It's used around my property but very lightly. It's still as clean as it was when I bought it and it doesn't have but about 40 hours on it.
Polaris 500 HO EFI 4x4 ATV: Vin# 4XAMH50A56B707664 purchased 6-8-2006

gtopercy@comcast.net

Posted on Jul 15, 2010

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SOURCE: polaris 2005 sportsman 500 H.O. service manual

Downloaded this last week....its the factory service manual ($3.99)

http://www.tradebit.com/filedetail.php/6901881-download-now-polaris-sportsman-500-2005-05

Posted on Aug 10, 2010

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SOURCE: 2011 polaris 500 sportsman ho

Yes this is normal for the 2011 Sportsman 500. The 500 does not have a one way bearing in the clutch acting like an engine brake as do the previous years. Polaris removed this option for the 500 sportsman in 2009. If you were to own a 550 it would not free wheel down a hill.

Posted on Aug 17, 2011

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How do I replace a starter on a 2004 500 Polaris ATP


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Polaris Sportsman 500 ATV Starter Replacement - YouTube

? 12:50
https://www.youtube.com/watch?v=048ze6spX3k Apr 17, 2013 - Uploaded by mossman381
Replacing the starter on the 2000 Polaris Sportsman 500. Doing some checks before to make sure the ...

Polaris 500 Sportsman Starter Replacement - YouTube

? 4:28
https://www.youtube.com/watch?v=LSY5ffkQnZM Aug 24, 2014 - Uploaded by Cruiser Mac
Putting a new starter on my 500 Sportsman and doing a couple of other things while I am at it.

DIY How to Replace a Polaris Sportsman ATV Starter Motor No Clutch ...

? 13:57
https://www.youtube.com/watch?v=sA5f03Io8M0 Jun 28, 2015 - Uploaded by Mark Jenkins
... of replacing a starter motor on a 2003 Polaris Sportsman 500 H.O. The ... Hey Mark I just got a 2004 500 ho ... replace starter on 2004 500 Polaris ATP Google Search


Jul 02, 2017 | ATVs

1 Answer

Spark plug gap for a Polaris sportsman 500 year 2010


.070 or 70 thousands of an inch. Please leave feedback. TYVM

Jul 10, 2016 | Polaris 2010 Sportsman 500 H.O

1 Answer

Spark plug gap for a Polaris sportmans 500 a 2010 year


0.028

http://www.polarisatvforums.com/forums/atv-repair-maintenance/14769-spark-plug-gap.html

BKR6ES(STOCK#6364) regular, or IRIDIUM BKR6EIX(STOCK#6418).Gap setting is .028.
That plug is used on all 500 HO from 2000-2011 Sportsman Models.

http://www.polarisatvforums.com/forums/atv-repair-maintenance/40754-500ho-ngk-spark-plug-number.html

http://www.ngksparkplugs.ca/results-motorcycles.cfm?model=empty&enginesize=500&make=POLARIS&apptype=ATV

Here is your manual. Spark Plug page 93. Page 123 says
Spark Plug / Gap NGK BKR6E / .035 in. (0.9 mm)

Different plug (E rather than ES) and gap. check the plug that came out.

http://cdn.polarisindustries.com/polaris/common/parts-manuals/9923420r01_lo_res.pdf

Jul 10, 2016 | Polaris 2004 Sportsman 500 H.O

1 Answer

The 4x4 isnt working on my 2010 polaris sportsman 500 ho.


Tony, sounds like a transfer case issue, have machine checked or scanned for error codes.
Check the attached links,Manuals and guides, Good luck with your Bike
"I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info."

ATV TROUBLESHOOTING AND MAINTENANCE
How to Diagnose Motorcycle Electrical Problems Dennis Kirk Inc
Service Manuals for Download in PDF

Mar 04, 2016 | Polaris 2010 Sportsman 500 H.O

1 Answer

Will a 2002 Polaris sportsman ho 500motor and all accessories fit onto a 2002 polaris 700 sportsman frame


They're not compatible - officially. May just depend on how willing you are to make it work. Either way - the 2002 Polaris Sportsman 700 shows as only being compatible with the 2002, 2003 and 2004 Sportsman 700 & 600 - both models both years. Now - they look pretty close, but if you cross check (Looks like Polaris did a mid-model swap or something). There are (2) frames listed for the 2002 Polaris Sportsman 500 -
First Option - built before 9/3/01 Part # 1013325-067
01 - 02 SPORTSMAN 400
01 - 02 SPORTSMAN 500
01 WORKER 500

SECOND OPTION/AFTER 9.3.01 1013729-067
- JUST THE 02 SPORTSMAN 500

I attached the link to the schematic for you to see. To do a cross reference, copy the part number instead of pressing it (clicking on the part # a lot of the times doesn't show you full compatiblity). Then on the top banner, click OEM Genuine Parts, Polaris, ATV - there will be a parts search bar on the right hand side - paste your part # there and click search. If there are group compatibilities that they've added over time you'll see more than one 'where used' - just click on each one if you have to, but you'll see all compatible models.

copy part number
go back to page one of OEM Polaris parts
paste in search box
click on 'where used' in red to the right of the listing. If more than one - notate each as you go - but you'll see everywhere it was used. I've got a frame from a 2000 Polaris Expedition 425 4x4 with swingarm attached - I'd sell basically for shipping cost on ebay - if you're close to North Florida and in the area - I'd give it to you for $50, FYI. Here's a link to the listing and pictures in there - looks like a copy of the sportsman. If you get to zooming in on both and this looks like a match let me know. And a lot of parts were interchangeable for years on top of years from some parts - check out my ebay store (It's not finished but a lot of parts are on their) subscribe as a follower - and I'll give you 30% off your first order as a Thank You. I price to sell and compete, by the way - free shipping on almost everything - and all you have to do is shop around on there to see where I stand. 17 South Industries, LLC - I could use some help just gettting the name out there and word of mouth. All the best - Good Luck

2002 Polaris SPORTSMAN 500 ALL OPTIONS A02CH50 Parts

eBay Store 17 SOUTH INDUSTRIES:

http://stores.ebay.com/17-SOUTH-INDUSTRIES

will-2002-polaris-sportsman-ho-500motor-j4wo0haptr1gssv4itpholao-4-0.png

Dec 25, 2015 | ATVs

2 Answers

Just bought this bike had no manuals with it I need to know about checking and changing oil


PDF]Sportsman 400 H.O. Sportsman 500 H.O. - Polaris

cdn.polarisindustries.com/polaris/.../parts-manuals/9923420r01_lo_res.p...
... parts and acces- sories, available through our online store at www.purepolaris.com. Have ... 2012 SPORTSMAN 400/500 HO Owner's Manual. P/N 9923420 ...

Polaris Sportsman 500 HO Owner's Manual - ManualsLib

www.manualslib.com > ... > Offroad Vehicle > Sportsman 500 H.O.
View and Download Polaris Sportsman 500 HO owner's manual online. PolarisIndustries All-Terrain Vehicles Owner's Manual. Sportsman 500 HO Offroad ...

2011 Sportsman 400/500 Service Manual - Polaris ATV Forum

www.polarisatvforums.com > ... > ATV Repair and Maintenance
Apr 11, 2011 - Indy Red 2011 Sportsman 500 H.O. -Polaris rear rack extender -Ricochet a-arm guards -Polaris fender bag -Koplin hand guards w/mirrors Owners, Service, and Parts Manuals
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2005 Polaris 500 H.O. ATP service manual
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Dec 21, 2015 | Polaris 2011 Sportsman 500 H.O

1 Answer

Polaris sportsman 500 HO shows hot check engin? what must i do


check your timing advance. It may be advanced a little too much. If that is okay, then make sure your spark plug is the proper one and not a sub. Most ATV's use DENSO plugs and these seem to work the best. (Having a spark with a higher heat range will cause the overheat condition). The other thing is your mixture... you may be running a tad rich.. lean it up 1/8 of a turn. Finally, remove the exhaust pipe and see if they is carbon build-up at the exhaust port... lean it over and remove all you can, careful not to allow any to fall into the engine. (Blocking the exhaust will cause a dramatic temperature increase.)

Mar 05, 2015 | Polaris 2008 Sportsman 500 H.O

2 Answers

Why will the cooling fan on my 500 sportsman not turn on .?


I have a 2001 polaris sportsman 500 H.O. I have replaced the fan and the thermial fan switch,and checked the thermostat. Everything is either new or works there are no bubles in the coolant when its running I am running out of opptions . If I unplug the thermal fan switch and plug a jumper wire in the fan will run. I thought the new switch was bad and I tested it and it is good

Sep 13, 2014 | Polaris 2004 Sportsman 500 H.O

1 Answer

How to turn up idle on 2013 polaris sportsman 500 ho


follow ur throttle cable down to cars there should be a plastic screw close to cable to adjust idea but with polaris that screw can be hard to find with all the plasticc they put in way but if u can see carbs easy enough u will see the idle screw

Feb 11, 2014 | Polaris 2013 Sportsman 500 HO

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