Question about Polaris ATV

1 Answer

Front prop shaft on a 2004 polaris Atv

I am trying to remove the front Prop Shaft from the front differential on a 2004 Polaris Sportsman. There is a small retainer spring in the splined end that holds it. is there an secret to removing this shaft without taking the housing apart?

Posted by on

Ad

1 Answer

  • Level 1:

    An expert who has achieved level 1.

    Hot-Shot:

    An expert who has answered 20 questions.

    Corporal:

    An expert that has over 10 points.

    Mayor:

    An expert whose answer got voted for 2 times.

  • Contributor
  • 38 Answers

The best way to remove it by using a air chiping gun
if you do not have one a punch and hammer will work

Posted on Oct 01, 2009

  • kwoper Nov 07, 2010

    use what you call a drift a uniform diameter punch and hit the roll pin from any side and the pin will come out with a little persistance use the slightly smaller diameter than the pin itself

×

Ad

1 Suggested Answer

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
Best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
New users get to try the service completely Free afterwhich it costs $6 per call and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
Goodluck!

Posted on Jan 02, 2017

Ad

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

How do I replace a starter on a 2004 500 Polaris ATP


Search Results

Polaris Sportsman 500 ATV Starter Replacement - YouTube

? 12:50
https://www.youtube.com/watch?v=048ze6spX3k Apr 17, 2013 - Uploaded by mossman381
Replacing the starter on the 2000 Polaris Sportsman 500. Doing some checks before to make sure the ...

Polaris 500 Sportsman Starter Replacement - YouTube

? 4:28
https://www.youtube.com/watch?v=LSY5ffkQnZM Aug 24, 2014 - Uploaded by Cruiser Mac
Putting a new starter on my 500 Sportsman and doing a couple of other things while I am at it.

DIY How to Replace a Polaris Sportsman ATV Starter Motor No Clutch ...

? 13:57
https://www.youtube.com/watch?v=sA5f03Io8M0 Jun 28, 2015 - Uploaded by Mark Jenkins
... of replacing a starter motor on a 2003 Polaris Sportsman 500 H.O. The ... Hey Mark I just got a 2004 500 ho ... replace starter on 2004 500 Polaris ATP Google Search


Jul 02, 2017 | ATVs

1 Answer

I have a 1999 Polaris Ranger 6 x 6 what engages the front wheels transmission or front gear box


I'm in the UK and not familiar with your particular vehicle..
However, the front gearbox as you call it is probably a transfer unit/case. This transfer case takes power from your auto transmission and transfers it to the front wheels.

You can remove the front propshaft (drive shaft) from the transfer case/front differential and make your vehicle 2 wheel drive. This, supposedly, gives you better mpg.

Apr 21, 2016 | Polaris ATV

1 Answer

Wont go in 2 wheel drive but switch works light come on dash ?


2004 Sportsman 700 AWD not working..... - Polaris ATV Forum

www.polarisatvforums.com > ... > ATV Repair and Maintenance
Feb 18, 2013 - Go Back · Polaris ATV Forum > Polaris ATV Technical Discussions > ATV ... AWD wont engage. 2. The instrument / speedo works. 3. The AWD switch is ...Polaris ATV Junkie! .... four wheel drive not working polaris sportsman. Won't go into 4 wheel drive
Feb 1, 2013
4 wheel drive not working
Nov 13, 2011
2004 700, 4WD engages by itself
Oct 28, 2011
4wd is stuck on
Dec 3, 2009
More results from www.polarisatvforums.c

Nov 29, 2015 | Polaris 2004 Sportsman 700 Twin

1 Answer

Where can I find instruction on how to replace rear prop shaft yoke and u joint on a 2012 Polaris ranger 500 side by side.


Rear Drive Shaft - YouTube

? 1:55
www.youtube.com/watch?v=WpRjFnBf0ZQ
Dec 1, 2012 - Uploaded by Charles Humphrey
Is this excessive play in the rear drive shaft where it connects to the ... Published on Dec 1, 2012 ... It was the ...

Polaris Sportsman propshaft u-joint replacement - YouTube

? 22:29
www.youtube.com/watch?v=i-yqEJRVgo4
Apr 30, 2013 - Uploaded by SeanBoburk Changing the propshaft U-joints on my 2006 Polaris Sportsman500 X2 ... Thanks yours tips help me ...

Oct 30, 2015 | Polaris 2012 Ranger 500 EFI

1 Answer

How do I remove prop shaft


Front prop shaft..
up front near the diff, there is a roll pin that goes through the input shaft to the front diff.. drive that out, then unbolt the four bolts on the bottom of the diff so you can move it forward.
work it forward and get the u-joint off of the diff's input shaft.. when you get that free and out of the way, gently tap on the rear of the shaft to work it off of the transfer case's output shaft.
hows that.. :)

Oct 13, 2014 | Polaris 2012 Ranger RZR 800

1 Answer

2005 sportsman noise in the rear area of the machine


The belt and pulleys are probably not the cause with the sound you are describing. To me it sounds more mechanical when you say grinding. Have you checked the rear dif?

Mar 17, 2017 | Polaris ATV

Not finding what you are looking for?
Polaris ATV Logo

Related Topics:

921 people viewed this question

Ask a Question

Usually answered in minutes!

Top Polaris ATVs Experts

john h

Level 3 Expert

12650 Answers

Matt Olenzek
Matt Olenzek

Level 2 Expert

297 Answers

Wade Mobley
Wade Mobley

Level 3 Expert

475 Answers

Are you a Polaris ATV Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...