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Polaris 500 atv overheating

Warning light flashes HOT. Fan is running and coolant is at the correct level. Turn off and let sit 5 min, warning is gone, but returns 5 min after driving.

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Is the water circulating thru the system? Is the radiator plugged up? Is the front screen clogged or blocked?

Posted on Sep 11, 2009

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2001 Polaris sportsman 500 will run great for a couple minutes then dies. I let it set for a minute and it fires back up. I have to continue to do this as I am riding and it is very frustrating.


Sounds like the float bowl in the carb is sticking, go get a can called "Sea Foam" from your local parts store add about half the can to a full tank of gas take it for a good ride it will clean out any gunk and deposits in the carb and make it run good again i had the exact problem you are talking about with my wife's Suzuki Eiger 400 i let it sit for 5 months and it caused the carb to get all gummed up i ran Sea Foam in the gas and it runs like brand new again after riding it for about 45 mins.

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Why did lights go dim and battery died?


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Overheating and stalling


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Nov 05, 2015 | Polaris 2010 Ranger 800 XP

1 Answer

I HAVE A 2005/ RANGER500 4X4 AND THE COOLING FAN IS NOT COMING ON, CAUSINGTEMP LIGHT IN DASH TO COME ON. ANY IDEAS?


First check coolant level and correct if low. Sometimes this is all it is. If not, the cooling fan comes on due to a water temp sensor switch. Local auto parts place AutoZone, O'Reilly, Advance can help you find it. Probably bad. The other problem of dead battery is something staying on after car is shut off. Look for aftermarket electronics wired to a non-switched source.

Oct 25, 2014 | Polaris 2005 Ranger 4x4

2 Answers

Why will the cooling fan on my 500 sportsman not turn on .?


I have a 2001 polaris sportsman 500 H.O. I have replaced the fan and the thermial fan switch,and checked the thermostat. Everything is either new or works there are no bubles in the coolant when its running I am running out of opptions . If I unplug the thermal fan switch and plug a jumper wire in the fan will run. I thought the new switch was bad and I tested it and it is good

Sep 13, 2014 | Polaris 2004 Sportsman 500 H.O

1 Answer

I have a 2004 polaris sportsman 500 when it gets hot it cuts off and back fires


Does the cooling fan ever run when the engine is hot? If not, you may have a problem with the fan thermostat.

For the record, spray carburetor cleaner does no good if it's sprayed on the outside of the carburetor with the engine running. That's not what it's for.

Jul 29, 2014 | Polaris 2004 Sportsman 500 H.O

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