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Setting float on sportsman 500 HO 2008 - ATVs

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General rule of thumb when I dont know the height is to set it parallel to the bottom of the carb

Posted on Dec 26, 2016

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How do I replace a starter on a 2004 500 Polaris ATP


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Polaris 500 Sportsman Starter Replacement - YouTube

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Jul 02, 2017 | ATVs

1 Answer

Spark plug gap for a Polaris sportmans 500 a 2010 year


0.028

http://www.polarisatvforums.com/forums/atv-repair-maintenance/14769-spark-plug-gap.html

BKR6ES(STOCK#6364) regular, or IRIDIUM BKR6EIX(STOCK#6418).Gap setting is .028.
That plug is used on all 500 HO from 2000-2011 Sportsman Models.

http://www.polarisatvforums.com/forums/atv-repair-maintenance/40754-500ho-ngk-spark-plug-number.html

http://www.ngksparkplugs.ca/results-motorcycles.cfm?model=empty&enginesize=500&make=POLARIS&apptype=ATV

Here is your manual. Spark Plug page 93. Page 123 says
Spark Plug / Gap NGK BKR6E / .035 in. (0.9 mm)

Different plug (E rather than ES) and gap. check the plug that came out.

http://cdn.polarisindustries.com/polaris/common/parts-manuals/9923420r01_lo_res.pdf

Jul 10, 2016 | Polaris 2004 Sportsman 500 H.O

2 Answers

Just bought this bike had no manuals with it I need to know about checking and changing oil


PDF]Sportsman 400 H.O. Sportsman 500 H.O. - Polaris

cdn.polarisindustries.com/polaris/.../parts-manuals/9923420r01_lo_res.p...
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Polaris Sportsman 500 HO Owner's Manual - ManualsLib

www.manualslib.com > ... > Offroad Vehicle > Sportsman 500 H.O.
View and Download Polaris Sportsman 500 HO owner's manual online. PolarisIndustries All-Terrain Vehicles Owner's Manual. Sportsman 500 HO Offroad ...

2011 Sportsman 400/500 Service Manual - Polaris ATV Forum

www.polarisatvforums.com > ... > ATV Repair and Maintenance
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Dec 21, 2015 | Polaris 2011 Sportsman 500 H.O

1 Answer

What all can cause gas to run out the carb overflow line.


There is a bunch of things including, Hole in float, Dirty gas has left deposits on the needle and doesn't allow a complete shutoff, A damaged needle or seat, If carburetor has been taken off the float setting could be off, gas breaking down leaving a deposit on the needle or seat. Usually can be cured with a good cleaning and a new needle and seat. Check float to be sure it doesn't have a hole in it. If using 10% ETHANOL. fuel the fuel can be damaging your carburetor. I have had it eat a hole in the bottom of one of my carburetors so it does happen. I do not use ethanol fuel in any of my 4x4's anymore. May be more but good cleaning is needed.

Mar 13, 2015 | Polaris 2008 Sportsman 500 H.O

1 Answer

Polaris sportsman 500 HO shows hot check engin? what must i do


check your timing advance. It may be advanced a little too much. If that is okay, then make sure your spark plug is the proper one and not a sub. Most ATV's use DENSO plugs and these seem to work the best. (Having a spark with a higher heat range will cause the overheat condition). The other thing is your mixture... you may be running a tad rich.. lean it up 1/8 of a turn. Finally, remove the exhaust pipe and see if they is carbon build-up at the exhaust port... lean it over and remove all you can, careful not to allow any to fall into the engine. (Blocking the exhaust will cause a dramatic temperature increase.)

Mar 05, 2015 | Polaris 2008 Sportsman 500 H.O

1 Answer

What is error code 51 and 58 how do I check gr4ound fault on my sportsman 500 or is it something more common like changing fuel filter


51 is a injector on #1 cylinder is stuck open.. will need to check wireing for damage first. 52 is cooling system fan issue.. fan is overload condition or maybe shorted to ground. Will likely have to chase wires to find issue.

Oct 14, 2014 | Polaris 2008 Sportsman 500 H.O

2 Answers

Why will the cooling fan on my 500 sportsman not turn on .?


I have a 2001 polaris sportsman 500 H.O. I have replaced the fan and the thermial fan switch,and checked the thermostat. Everything is either new or works there are no bubles in the coolant when its running I am running out of opptions . If I unplug the thermal fan switch and plug a jumper wire in the fan will run. I thought the new switch was bad and I tested it and it is good

Sep 13, 2014 | Polaris 2004 Sportsman 500 H.O

1 Answer

Carb drain leaks?


This is caused by a bad needle and seat in the carb you can buy a carb kit and replace the needle and seat and it will stop leaking
make sure not to bend the float

Jul 19, 2014 | Polaris 2004 Sportsman 500 H.O

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