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How to remove a rotor generator from a 1996 Kawasaki ATV Bayou 400

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Posted on Dec 16, 2016

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My Kawasaki kvf 400 4 wheeler wont start because the neutral light wont come on even if it is in neutral. it pull starts fine


There should be shift sensor there or a shift actuator to check.
Some Kawi manuals if you need them: Kawasaki ATV

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Kawasaki 220 Bayou has 3 gas lines coming off the carb. Where do they go? I need a diagram


How do you know they are gas lines? Are they the same diameter? Why are they not still connected?
Does this ATV have a fuel pump? If so they probably connect to the pump.. one is the fuel line and one is a vacuum line... the other probably an overflow.

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Carburater replacement


  • Why do you need a new one?
  • Details in the main link for cleaning and replacing.
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    Will idle & run at slow speeds, bogs down at higher speed.


    Prairie 360 revs high but goes slow (45mph) - Kawasaki ATV Forum

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    Oct 27, 2008 - 2006 Prairie 360, wife's ride, polar white, with 26" Swamp Lites on SS108's. ... that it has a low top-speed...45mph is about as fast as they seem to go. ....air cooled motor theres no real performance there, the P360 wts are light ... Can't put 2005 Kawasaki KVF 360 into gear
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    Atv trouble shooting


    poss overheating--carb needs rebuild--or need tune up

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    Cant get atv to continue running


    i would suspect a safety switch issue but a good wiring diagram and a test light will help you out here...

    Dec 27, 2013 | kawasaki 2005 Bayou 250

    1 Answer

    I have a 90 Kawasaki KLF300 Bayou 4X4 and I am having a problem with it running too rich no matter what I do. I have taken the carb apart several times, reset the mixture screw to factory setting. I have...


    Hey Dave,
    thought I answered this already,,,??? Classic "brass kit" symptom! >>> You need a "brass kit".. this is the needle jet and the jet needle in the center of the carb. The jet needle is the thin needle that hangs down from the center of the slide... The needle jet is the "hole" that the jet needle slides into...Remove the carb, take the bowl off, remove the main jet, the needle jet holder should be able to be gently tapped out, the needle jet is a short brasspiece,, it comes out through the hole where the slide goes,,, reinstall the NEW needle jet, needle jet holder...(it may have a groove in it for correct location). once its seated, you can reinstall the main jet..NOW >> to install a new jet needle,,, remove the slide from the carb.. remove the spring and seat from the slide that holds the needle jet in place.. NOTE which groove the clip is in on the old needle.... (should be the middle one). re install the new needle, reinstall everything else and your atv WILL run fine for a long time..This is a common problem on ATV's..
    you need part #'s
    1990 Kawasaki BAYOU 300 4X4 KLF300 C2 Carburetor

    http://www.kawasakipartshouse.com/oemparts/p/kawasaki/16009-1503/needle-jet-n36w

    http://www.kawasakipartshouse.com/oemparts/p/kawasaki/16017-1270/jet-needle-6

    Jun 24, 2017 | kawasaki 2004 Bayou 300 4x4

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