Question about ATVs

2 Answers

1994 Polaris 300 4x4 want shift into high range just grinds

Posted by on

Ad

2 Answers

  • Level 1:

    An expert who has achieved level 1.

  • Contributor
  • 1 Answer

I found that the clutch on the Polaris 300 sometimes get clogged with dirt and grime, even though there's a cover on it. If you take apart the clutch assembly you may find that under the clutch weights there is grime build up. When the weights aren't able to drop down fully, this prevents the drive belt from disengaging. Every time I tried to put the quad into gear (forward high, low or reverse) it ground the gears and then killed the engine. Keep in mind that the idle speed has to be low in order for the clutch not to engage the drive belt right away. The gear grinding was happening at idle speed. I pulled out the clutch weights and cleaned behind/under them and found a lot of dirt. Once I removed the dirt, the weights dropped down fully and the clutch spider roller became almost flush with the drive clutch shaft. The drive belt then sat easily in the clutch, where before the belt was pretty tight because the clutch wasn't letting go of the belt. After putting the clutch back together, I was able to shift into all gears without grinding!

Posted on Nov 09, 2015

Ad
  • Level 3:

    An expert who has achieved level 3 by getting 1000 points

    Superstar:

    An expert that got 20 achievements.

    All-Star:

    An expert that got 10 achievements.

    MVP:

    An expert that got 5 achievements.

  • ATVs Master
  • 2,963 Answers

Bad linkage between shift lever and the transmission.

Posted on Apr 08, 2015

Ad

1 Suggested Answer

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
Best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
New users get to try the service completely Free afterwhich it costs $6 per call and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
Goodluck!

Posted on Jan 02, 2017

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

I have a 2011 Polaris ranger 500efi that won,t shift into high and won,t get over 15mph but I have noticed it will shift sometimes if going down a grade,put a new belt on didn,t help


Did You checked the weights and the moving mechanism of the sheave ? Sometimes the weights or sheave are worn out or the mechanism stucks .

Sep 09, 2017 | Polaris ATV

1 Answer

Hard to shift out of 1st gear


hard to shift gears - Polaris ATV Forum

www.polarisatvforums.com > ... > Polaris Sportsman
Jun 28, 2010 - my 06 500 efi creeps and sometime is a little hard to shift. the dealer told me ... inline. if its off a little when you are stopped and trying to shift the tranny has... 2013 RZR XP 900 .... shop, for first service and to put in a new belt, blew up the firstone already. ... what makes a polaris crew hard to change gears.

Won't shift with motor running. Need help please - Polaris RZR ...

www.rzrforums.net > ... > General RZR > RZR-S Specific Discussion
Mar 6, 2012 - It will not shift in any gear with the motor running, but if I turn it off I can.... First Name: Jeanie ... 2013 Grizzly ... LE - Muzzy, UMP, Donaldson, TS Seats, FixMyToys parts.. and a lot of hard work .... 2005 polaris sportsman 500 shifter problems stuck in reverse ... polaris ranger 700 crew wont shift when running. How to adjust shifter
Nov 27, 2013
Issue: In gear, but will not drive
Oct 22, 2012
Gear Grinding
Oct 7, 2012
HELP trans is hard to shift
Jan 26, 2011
More results from www.rzrforums.net

Ranger Problems & Solutions [Archive] - PRC Polaris


Dec 30, 2015 | Polaris 2013 Ranger Crew 500

2 Answers

Tranny works, shifter wont shift the gears. how to fix?


My 2005 Polaris ATP 500 requires I depress the right foot brake while shifting into reverse or down into low range. Perhaps some adjustment on the foot brake to make this work. Also check linkage to make sure it is not binding. Others say if the idle speed is too high, you may not be able to shift. Try shifting with the engine off to see if it goes into the gears, using the foot brake. If yes, try again while at low idle speed.

Mar 25, 2015 | Polaris 2004 Sportsman 500 H.O

2 Answers

1996 polaris sportsman 4*4 wont shift


You can try to adjust the linkage below the shifter should be 2 rods there one is low gear other is forward and backwards if that's doesn't do it then you have to pull trans out and sleeve the shift heads hope you can just adjust it

Feb 10, 2014 | RTO 200cc Full Size Four Wheeler ATV

Not finding what you are looking for?
ATVs Logo

Related Topics:

422 people viewed this question

Ask a Question

Usually answered in minutes!

Top ATVs Experts

john h

Level 3 Expert

12650 Answers

yadayada
yadayada

Level 3 Expert

76630 Answers

 Scott Tx
Scott Tx

Level 2 Expert

537 Answers

Are you an ATV Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...